Journal ArticleDOI
“Side-wall curl” in high-strength steels
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In this paper, a study of side-wall curl in a series of low-carbon, HSLA 50 and 80 and DP-80 steels was made, and it was found that the curl increases with increasing tensile strength and decreasing thickness of the steels, and there is no consistent variation of curl with die radius.Abstract:
A study has been made of “side-wall curl” in a series of low-carbon, HSLA 50 and 80 and DP-80 steels. “Curl” occurs when the sheet metal is drawn into a die cavity, as in the forming of hat-shaped sections. It is found that the curl increases with increasing tensile strength and decreasing thickness of the steels, and that there is no consistent variation of curl with die radius. However, the curl, which is a consequence of residual stresses generated by the forming process, is thought to be influenced by the strain-hardening rate of the material, since this will affect the strain distribution through the sheet thickness. It is shown that, by the imposition of plastic deformation, the curl can be eliminated, as the result of the removal of the nonuniform distribution of residual stresses.read more
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Die design method for sheet springback
Wei Gan,Robert H. Wagoner +1 more
TL;DR: In this paper, the displacement adjustment method (DA) is used to adjust the trial die design until the target part shape is achieved, hence the term "displacement adjustment method" has been applied.
Journal ArticleDOI
Measurement of springback
TL;DR: In this paper, the elastically-driven change of shape of a part after forming was measured under carefully-controlled laboratory conditions corresponding to those found in press-forming operations, and constitutive equations emphasizing low-strain behavior were generated for three automotive body alloys: drawing-quality silicon-killed steel; high-strength low-alloy steel; and 6022-T4 aluminum.
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Experimental and numerical prediction of springback and side wall curl in U-bendings of anisotropic sheet metals
TL;DR: In this paper, a finite element program has been used to analyse the sheet metals axisymmetric U-bending process and a contact algorithm for arbitrarily shaped rigid tools has been realized by means of penalty approach.
Journal ArticleDOI
Prediction and elimination of springback in straight flanging using computer aided design methods: Part 1. Experimental investigations
Haydar Livatyali,Taylan Altan +1 more
TL;DR: In this paper, a computer aided design method for straight flanging using finite element method is presented, and the predictions have been validated with some laboratory experiments, and this method was applied on a specific type of flanging in which the edge is coined at the end of the operation.
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Prediction and elimination of springback in straight flanging using computer-aided design methods: Part 2: FEM predictions and tool design
TL;DR: In this paper, the influence of process variables, such as die shoulder radius, punch-die clearance, punch nose radius, pad force and material properties, on straight flanging was discussed.
References
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Journal ArticleDOI
Springback in high-strength steels
TL;DR: In this article, a study was made of springback after the forming of a simple flange in CRLC, SAE 950X and 980X, and a dual-phase steel; the variables investigated were material thickness, die gap, anvil radius and prior cold work.