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Use of high temperature insulation for ceramic matrix composites in gas turbines

TLDR
In this article, a ceramic composition for insulating components, made of ceramic matrix composites, of gas turbines is provided, which comprises a plurality of hollow oxide-based spheres of various dimensions, a phosphate binder, and at least one oxide filler powder, whereby the binder partially fills gaps between the spheres and the filler powders.
Abstract
A ceramic composition for insulating components, made of ceramic matrix composites, of gas turbines is provided. The composition comprises a plurality of hollow oxide-based spheres of various dimensions, a phosphate binder, and at least one oxide filler powder, whereby the phosphate binder partially fills gaps between the spheres and the filler powders. The spheres are situated in the phosphate binder and the filler powders such that each sphere is in contact with at least one other sphere and the arrangement of spheres is such that the composition is dimensionally stable and chemically stable at a temperature of approximately 1600 °C. A stationary vane of a gas turbine comprising the composition of the present invention bonded to the outer surface of the vane is provided. A combustor comprising the composition bonded to the inner surface of the combustor is provided. A transition duct comprising the insulating coating bonded to the inner surface of the transition is provided. Because of abradable properties of the composition, a gas turbine blade tip seal comprising the composition also is provided. The composition is bonded to the inside surface of a shroud so that a blade tip carves grooves in the composition so as to create a customized seal for the turbine blade tip.

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References
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Patent

Ceramic-metal composites

TL;DR: In this article, a reinforced composite structure consisting of a heat resistant chemically-bonded layer of a ceramic composition mechanically attached to a metallic substrate is presented, which includes a metallic anchoring matrix characterized by a plurality of spatially and cooperably arranged reinforcing elements.
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TL;DR: An abradable ceramic seal coating on at least one of a pair of members having relative rotational movement is described in this paper, the coating being formed of stabilized zirconia which is codeposited with a thermally decomposable organic powder.
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