Bio-integrated wearable systems can measure a broad range of biophysical, biochemical, and environmental signals to provide critical insights into overall health status and to quantify human performance. Recent advances in material science, chemical analysis techniques, device designs, and assembly methods form the foundations for a uniquely differentiated type of wearable technology, characterized by noninvasive, intimate integration with the soft, curved, time-dynamic surfaces of the body. This review summarizes the latest advances in this emerging field of “bio-integrated” technologies in a comprehensive manner that connects fundamental developments in chemistry, material science, and engineering with sensing technologies that have the potential for widespread deployment and societal benefit in human health care. An introduction to the chemistries and materials for the active components of these systems contextualizes essential design considerations for sensors and associated platforms that appear in f...

Bio-Integrated Wearable Systems: A Comprehensive Review

Substantial effort has been devoted to both scientific and technological developments of wearable, flexible, semitransparent, and sensing electronics (e.g., organic/perovskite photovoltaics, organic thin-film transistors, and medical sensors) in the past decade. The key to realizing those functionalities is essentially the fabrication of conductive electrodes with desirable mechanical properties. Conductive polymers (CPs) of poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) have emerged to be the most promising flexible electrode materials over rigid metallic oxides and play a critical role in these unprecedented devices as transparent electrodes, hole transport layers, interconnectors, electroactive layers, or motion-sensing conductors. Here, the current status of research on PEDOT:PSS is summarized including various approaches to boosting the electrical conductivity and mechanical compliance and stability, directly linked to the underlying mechanism of the performance enhancements. Along with the basic principles, the most cutting edge-progresses in devices with PEDOT:PSS are highlighted. Meanwhile, the advantages and plausible problems of the CPs and as-fabricated devices are pointed out. Finally, new perspectives are given for CP modifications and device fabrications. This work stresses the importance of developing CP films and reveals their critical role in the evolution of these next-generation devices featuring wearable, deformable, printable, ultrathin, and see-through characteristics.

https://onlinelibrary.wiley.com/doi/epdf/10.1002/advs.201900813

PEDOT:PSS for Flexible and Stretchable Electronics: Modifications, Strategies, and Applications

The programmable nature of smart textiles makes them an indispensable part of an emerging new technology field. Smart textile-integrated microelectronic systems (STIMES), which combine microelectronics and technology such as artificial intelligence and augmented or virtual reality, have been intensively explored. A vast range of research activities have been reported. Many promising applications in healthcare, the internet of things (IoT), smart city management, robotics, etc., have been demonstrated around the world. A timely overview and comprehensive review of progress of this field in the last five years are provided. Several main aspects are covered: functional materials, major fabrication processes of smart textile components, functional devices, system architectures and heterogeneous integration, wearable applications in human and nonhuman-related areas, and the safety and security of STIMES. The major types of textile-integrated nonconventional functional devices are discussed in detail: sensors, actuators, displays, antennas, energy harvesters and their hybrids, batteries and supercapacitors, circuit boards, and memory devices.

Smart Textile-Integrated Microelectronic Systems for Wearable Applications

Following the rapid development of lightweight and flexible smart electronic products, providing energy for these electronics has become a hot research topic. The human body produces considerable mechanical and thermal energy during daily activities, which could be used to power most wearable electronics. In this context, fiber-based energy conversion devices (FBECD) are proposed as candidates for effective conversion of human-body energy into electricity for powering wearable electronics. Herein, functional materials, fiber fabrication techniques, and device design strategies for different classes of FBECD based on piezoelectricity, triboelectricity, electrostaticity, and thermoelectricity are comprehensively reviewed. An overview of fiber-based self-powered systems and sensors according to their superior flexibility and cost-effectiveness is also presented. Finally, the challenges and opportunities in the field of fiber-based energy conversion are discussed.

Fiber-Based Energy Conversion Devices for Human-Body Energy Harvesting

Conductive MXene/cotton fabric based pressure sensor with both high sensitivity and wide sensing range for human motion detection and E-skin

Flexible and wearable electronics is one major technology after smartphones. It shows remarkable application potential in displays and informatics, robotics, sports, energy harvesting and storage, and medicine. As an indispensable part and the cornerstone of these devices, soft metal electrodes (SMEs) are of great significance. Compared with conventional physical processes such as vacuum thermal deposition and sputtering, chemical approaches for preparing SMEs show significant advantages in terms of scalability, low-cost, and compatibility with the soft materials and substrates used for the devices. This review article provides a detailed overview on how to chemically fabricate SMEs, including the material preparation, fabrication technologies, methods to characterize their key properties, and representative studies on different wearable applications.

Chemical formation of soft metal electrodes for flexible and wearable electronics

Textile Composite Electrodes for Flexible Batteries and Supercapacitors: Opportunities and Challenges

Additive Functionalization and Embroidery for Manufacturing Wearable and Washable Textile Supercapacitors

Because of the large abundance of sodium (Na) as a source material and the easy fabrication of Na-containing compounds, the sodium (Na) battery is a more environmentally friendly and sustainable technology than the lithium-ion battery (LIB). Na-metal batteries (SMBs) are considered promising to realize a high energy density to overtake the cost effectiveness of LIBs, which is critically important in large-scale applications such as grid energy storage. However, the cycling stability of the Na-metal anode faces significant challenges particularly under high cycling capacities, due to the complex failure models caused by the formation of Na dendrites. Here, a universal surface strategy, based on a self-regulating alloy interface of the current collector, to inhibit the formation of Na dendrites is reported. High-capacity (10 mAh cm-2 ) Na-metal anodes can achieve stable cycling for over 1000 h with a low overpotential of 35 mV. When paired with a high-capacity Na3 V2 (PO4 )2 F3 cathode (7 mAh cm-2 ), the SMB delivers an unprecedented energy density (calculated based on all the cell components) over 200 Wh kg-1 with flooded electrolyte, or over 230 Wh kg-1 with lean electrolyte. The dendrite-free SMB also shows high cycling stability with a capacity retention per cycle over 99.9% and an ultrahigh energy efficiency of 95.8%.

Smoothing the Sodium-Metal Anode with a Self-Regulating Alloy Interface for High-Energy and Sustainable Sodium-Metal Batteries.

The ever-increasing development of flexible and wearable electronics has imposed unprecedented demand on flexible batteries of high energy density and excellent mechanical stability. Rechargeable lithium (Li) metal battery shows great advantages in terms of its high theoretical energy density. However, the use of Li metal anode for flexible batteries faces huge challenges in terms of its undesirable dendrite growth, poor mechanical flexibility, and slow fabrication speed. Here, a highly scalable Li-wicking strategy is reported that allows ultrafast fabrication of mechanically flexible and electrochemically stable Li metal anodes. Through the rational design of the interface and structure of the wicking host, the mean speed of Li-wicking reaches 10 m2 min-1 , which is 1000 to 100 000 fold faster than the reported electrochemical deposition or thermal infusion methods and meets the industrial fabrication speed. Importantly, the Li-wicking process results in a unique 3D Li metal structure, which not only offers remarkable flexibility but also suppresses the dendrite formation. Paring the Li metal anode with lithium-iron phosphate or sulfur cathode yields flexible full cells that possess a high charging rate (8.0 mA cm-2 ), high energy density (300-380 Wh kg-1 ), long cycling stability (over 550 cycles), and excellent mechanical robustness (500 bending cycles).

Chuan Xie

Papers

Chemical formation of soft metal electrodes for flexible and wearable electronics

Textile Composite Electrodes for Flexible Batteries and Supercapacitors: Opportunities and Challenges

Additive Functionalization and Embroidery for Manufacturing Wearable and Washable Textile Supercapacitors

Smoothing the Sodium-Metal Anode with a Self-Regulating Alloy Interface for High-Energy and Sustainable Sodium-Metal Batteries.

Rational Design of Li-Wicking Hosts for Ultrafast Fabrication of Flexible and Stable Lithium Metal Anodes