Preface 1.General Considerations 2.Basic Processes in Atomization 3.Drop Size Distributions of Sprays 4.Atomizers 5.Flow in Atomizers 6.Atomizer Performance 7.External Spray Charcteristics 8.Drop Evaporation 9.Drop Sizing Methods Index

Atomization and Sprays

A drop hitting a solid surface can deposit, bounce, or splash. Splashing arises from the breakup of a fine liquid sheet that is ejected radially along the substrate. Bouncing and deposition depend crucially on the wetting properties of the substrate. In this review, we focus on recent experimental and theoretical studies, which aim at unraveling the underlying physics, characterized by the delicate interplay of not only liquid inertia, viscosity, and surface tension, but also the surrounding gas. The gas cushions the initial contact; it is entrapped in a central microbubble on the substrate; and it promotes the so-called corona splash, by lifting the lamella away from the solid. Particular attention is paid to the influence of surface roughness, natural or engineered to enhance repellency, relevant in many applications.

https://hal.archives-ouvertes.fr/hal-01398138/document

Drop Impact on a Solid Surface

Various natural materials have hierarchical microscale and nanoscale structures that allow for directional water transport. Here we report an ultrafast water transport process in the surface of a Sarracenia trichome, whose transport velocity is about three orders of magnitude faster than those measured in cactus spine and spider silk. The high velocity of water transport is attributed to the unique hierarchical microchannel organization of the trichome. Two types of ribs with different height regularly distribute around the trichome cone, where two neighbouring high ribs form a large channel that contains 1–5 low ribs that define smaller base channels. This results in two successive but distinct modes of water transport. Initially, a rapid thin film of water is formed inside the base channels (Mode I), which is followed by ultrafast water sliding on top of that thin film (Mode II). This two-step ultrafast water transport mechanism is modelled and experimentally tested in bio-inspired microchannels, which demonstrates the potential of this hierarchal design for microfluidic applications. Ultrafast water transport in the surface of Sarracenia trichome is reported and demonstrated in synthetic bioinspired materials, where nano- and microchannels induce high-speed sliding of droplets on top of a thin water film.

Ultrafast water harvesting and transport in hierarchical microchannels.

Directed motion of liquid droplets is of considerable importance in various water and thermal management technologies. Although various methods to generate such motion have been developed at low temperature, they become rather ineffective at high temperature, where the droplet transits to a Leidenfrost state. In this state, it becomes challenging to control and direct the motion of the highly mobile droplets towards specific locations on the surface without compromising the effective heat transfer. Here we report that the wetting symmetry of a droplet can be broken at high temperature by creating two concurrent thermal states (Leidenfrost and contact-boiling) on a topographically patterned surface, thus engendering a preferential motion of a droplet towards the region with a higher heat transfer coefficient. The fundamental understanding and the ability to control the droplet dynamics at high temperature have promising applications in various systems requiring high thermal efficiency, operational security and fidelity. Controlled motion of a droplet on a hot surface is hampered by the formation of an evaporation layer below the droplet (Leidenfrost effect). But a cleverly patterned surface induces a Leidenfrost–contact-boiling state, directing the droplet’s motion.

Directional transport of high-temperature Janus droplets mediated by structural topography

are the liquid density and surface tension).This law is also observed to hold on partially wettable surfaces, provided that liquidsof low viscosity (such as water) are used. The law is interpreted as resulting fromthe eﬀective acceleration experienced by the drop during its impact. Viscous dropsare also analysed, allowing us to propose a criterion for predicting if the spreading islimited by capillarity, or by viscosity.

Maximal deformation of an impacting drop

Drop impacts are difficult to characterize due to their transient, non-stationary nature. We discuss the force generated during such impacts, a key quantity for animals, plants, roofs or soil erosion. Although a millimetric drop has a modest weight, it can generate collision forces on the order of thousand times this weight. We measure and discuss this amplification, considering natural parameters such as drop radius and density, impact speed and response time of the substrate. We finally imagine two kinds of devices allowing us to deduce the size of the raindrop from impact forces.

The force of impacting rain

Water repellency is often generated by taking advantage of surface textures and low surface energy coatings such as the one afforded by long perfluorinated side-chains polymers. However, new regulations are phasing out these polymers because of their related health and safety hazard concerns. This is a particular challenge for water-repellent fabrics as consumers expect safer products with stable performance and new functionalities. In this work, an approach is developed that allows for iCVD deposition of durable, conformal short fluorinated polymers stabilized with a crosslinking agent. As a result, high hydrophobicity and low liquid adhesion are achieved simultaneously while maintaining initial substrate breathability. It is explained why this polymeric coating—1H,1H-perfluorooctyl methacrylate co divinylbenzene— exhibits remarkable hydrophobic properties amidst a wide range of other possible candidates. In order to further enhance the dynamic water repellency performance, the chemical treatment is combined with physical texturing— obtained through microsandblasting, a process particularly suitable for fabrics—thus making this combined approach a suitable candidate to meet the industrial needs. This work paves the way for the development of environmentally friendly, highly repellent coatings for large volume production and the application of roll-to-roll coating techniques, and multifunctionalization of fabrics and wearable devices.

Short-Fluorinated iCVD Coatings for Nonwetting Fabrics

When molten tin droplets impact clean substrates, they either stick or spontaneously detach depending on the substrate temperature. Competition between heat extraction and fluidity controls this behaviour, forgoing the need for surface treatment.

Self-peeling of impacting droplets

Factors governing atomization of droplets impacting a mesh, starting with the elementary unit of a single hole, are investigated. It is shown how this process can be used to generate finely controlled sprays with micrometric droplet sizes and low kinetic energy, as is critical for agricultural applications.

/pdf/droplet-fragmentation-using-a-mesh-3bwls5v264.pdf

Droplet fragmentation using a mesh

Many natural surfaces such as butterfly wings, beetles' backs, and rice leaves exhibit anisotropic liquid adhesion; this is of fundamental interest and is important to applications including self-cleaning surfaces, microfluidics, and phase change energy conversion. Researchers have sought to mimic the anisotropic adhesion of butterfly wings using rigid surface textures, though natural butterfly scales are sufficiently compliant to be deflected by capillary forces exerted by drops. Here, inspired by the flexible scales of the Morpho aega butterfly wing, synthetic surfaces coated with flexible carbon nanotube (CNT) microscales with anisotropic drop adhesion properties are fabricated. The curved CNT scales are fabricated by a strain-engineered chemical vapor deposition technique, giving ≈5000 scales of ≈10 µm thickness in a 1 cm2 area. Using various designed CNT scale arrays, it is demonstrated that the anisotropy of drop roll-off angle is influenced by the geometry, compliance, and hydrophobicity of the scales; and a maximum roll-off anisotropy of 6.2° is achieved. These findings are supported by a model that relates the adhesion anisotropy to the scale geometry, compliance, and wettability. The electrical conductivity and mechanical robustness of the CNTs, and the ability to fabricate complex multidirectional patterns, suggest further opportunities to create engineered synthetic scale surfaces.

Dan Soto

Papers

The force of impacting rain

Short-Fluorinated iCVD Coatings for Nonwetting Fabrics

Self-peeling of impacting droplets

Droplet fragmentation using a mesh

Synthetic Butterfly Scale Surfaces with Compliance‐Tailored Anisotropic Drop Adhesion