Additive manufacturing of metallic components – Process, structure and properties

Freedom of design, mass customisation, waste minimisation and the ability to manufacture complex structures, as well as fast prototyping, are the main benefits of additive manufacturing (AM) or 3D printing. A comprehensive review of the main 3D printing methods, materials and their development in trending applications was carried out. In particular, the revolutionary applications of AM in biomedical, aerospace, buildings and protective structures were discussed. The current state of materials development, including metal alloys, polymer composites, ceramics and concrete, was presented. In addition, this paper discussed the main processing challenges with void formation, anisotropic behaviour, the limitation of computer design and layer-by-layer appearance. Overall, this paper gives an overview of 3D printing, including a survey on its benefits and drawbacks as a benchmark for future research and development.

Additive manufacturing (3D printing): A review of materials, methods, applications and challenges

The term photonic crystals appears because of the analogy between electron waves in crystals and the light waves in artificial periodic dielectric structures. During the recent years the investigation of one-, two-and three-dimensional periodic structures has attracted a widespread attention of the world optics community because of great potentiality of such structures in advanced applied optical fields. The interest in periodic structures has been stimulated by the fast development of semiconductor technology that now allows the fabrication of artificial structures, whose period is comparable with the wavelength of light in the visible and infrared ranges.

http://ieeexplore.ieee.org/iel5/6354/16969/00781867.pdf

Photonic crystals

The use of 3D printing for rapid tooling and manufacturing has promised to produce components with complex geometries according to computer designs. Due to the intrinsically limited mechanical properties and functionalities of printed pure polymer parts, there is a critical need to develop printable polymer composites with high performance. 3D printing offers many advantages in the fabrication of composites, including high precision, cost effective and customized geometry. This article gives an overview on 3D printing techniques of polymer composite materials and the properties and performance of 3D printed composite parts as well as their potential applications in the fields of biomedical, electronics and aerospace engineering. Common 3D printing techniques such as fused deposition modeling, selective laser sintering, inkjet 3D printing, stereolithography, and 3D plotting are introduced. The formation methodology and the performance of particle-, fiber- and nanomaterial-reinforced polymer composites are emphasized. Finally, important limitations are identified to motivate the future research of 3D printing.

3D printing of polymer matrix composites: A review and prospective

Fibroblasts can condense a hydrated collagen lattice to a tissue-like structure 1/28th the area of the starting gel in 24 hr. The rate of the process can be regulated by varying the protein content of the lattice, the cell number, or the con- centration of an inhibitor such as Colcemid. Fibroblasts of high population doubling level propagated in vitro, which have left the cell cycle, can carry out the contraction at least as efficiently as cycling cells. The potential uses of the system as an immu- nologically tolerated "tissue" for wound hea ing and as a model for studying fibroblast function are discussed.

Production of a tissue-like structure by contraction of collagen lattices by human fibroblasts of different proliferative

A novel 3D printing based fabrication process of Continuous Fiber Reinforced Thermoplastic Composites (CFRTPCs) was proposed. Continuous carbon fiber and PLA filament were utilized as reinforcing phase and matrix, respectively, and simultaneously fed into the fused deposition modeling (FDM) 3D printing process realizing the integrated preparation and forming of CFRTPCs. Interfaces and performance of printed composites were systematically studied by analyzing the influencing of process parameters on the temperature and pressure in the process. Forming mechanism of multiple interfaces was proposed and utilized to explain the correlations between process and performance. Fiber content of the printed specimens can be easily controlled by changing the process parameters. When the fiber content reached 27%, flexural strength of 335 MPa and modulus of 30 GPa were obtained for the printed composite specimens. Composite components were fabricated to demonstrate the process feasibility. Potential applications could be found in the field of aviation and aerospace.

Interface and performance of 3D printed continuous carbon fiber reinforced PLA composites

Influence of thermal processing conditions in 3D printing on the crystallinity and mechanical properties of PEEK material

Recycling and remanufacturing of 3D printed continuous carbon fiber reinforced PLA composites

http://iopscience.iop.org/article/10.1088/0022-3727/48/49/495201/pdf

Dichen Li

Papers

Interface and performance of 3D printed continuous carbon fiber reinforced PLA composites

Influence of thermal processing conditions in 3D printing on the crystallinity and mechanical properties of PEEK material

Recycling and remanufacturing of 3D printed continuous carbon fiber reinforced PLA composites

Physicochemical processes in the indirect interaction between surface air plasma and deionized water

3D printed continuous fibre reinforced composite corrugated structure