and Fuels Changzhi Li,† Xiaochen Zhao,† Aiqin Wang,† George W. Huber,†,‡ and Tao Zhang*,† †State Key Laborotary of Catalysis, iChEM (Collaborative Innovation Center of Chemistry for Energy Materials), Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, China ‡Department of Chemical and Biological Engineering, University of WisconsinMadison, Madison, Wisconsin 53706, United States

Catalytic Transformation of Lignin for the Production of Chemicals and Fuels

As the oil reserves are depleting the need of an alternative fuel source is becoming increasingly apparent. One prospective method for producing fuels in the future is conversion of biomass into bio-oil and then upgrading the bio-oil over a catalyst, this method is the focus of this review article. Bio-oil production can be facilitated through flash pyrolysis, which has been identified as one of the most feasible routes. The bio-oil has a high oxygen content and therefore low stability over time and a low heating value. Upgrading is desirable to remove the oxygen and in this way make it resemble crude oil. Two general routes for bio-oil upgrading have been considered: hydrodeoxygenation (HDO) and zeolite cracking. HDO is a high pressure operation where hydrogen is used to exclude oxygen from the bio-oil, giving a high grade oil product equivalent to crude oil. Catalysts for the reaction are traditional hydrodesulphurization (HDS) catalysts, such as Co–MoS2/Al2O3, or metal catalysts, as for example Pd/C. However, catalyst lifetimes of much more than 200 h have not been achieved with any current catalyst due to carbon deposition. Zeolite cracking is an alternative path, where zeolites, e.g. HZSM-5, are used as catalysts for the deoxygenation reaction. In these systems hydrogen is not a requirement, so operation is performed at atmospheric pressure. However, extensive carbon deposition results in very short catalyst lifetimes. Furthermore a general restriction in the hydrogen content of the bio-oil results in a low H/C ratio of the oil product as no additional hydrogen is supplied. Overall, oil from zeolite cracking is of a low grade, with heating values approximately 25% lower than that of crude oil. Of the two mentioned routes, HDO appears to have the best potential, as zeolite cracking cannot produce fuels of acceptable grade for the current infrastructure. HDO is evaluated as being a path to fuels in a grade and at a price equivalent to present fossil fuels, but several tasks still have to be addressed within this process. Catalyst development, understanding of the carbon forming mechanisms, understanding of the kinetics, elucidation of sulphur as a source of deactivation, evaluation of the requirement for high pressure, and sustainable sources for hydrogen are all areas which have to be elucidated before commercialisation of the process.

A review of catalytic upgrading of bio-oil to engine fuels

Recent advances in the science and technology of ultra low sulfur diesel (ULSD) production

A review of recent advances on process technologies for upgrading of heavy oils and residua

The incentive for use of renewable resources to replace fossil sources is motivating extensive research on new and alternative fuels derived from biomass. Bio-oils derived from cellulosic biomass offer the prospect of becoming a major feedstock for production of fuels and chemicals, and lignin is a plentiful, underutilized component of cellulosic biomass. Lignin conversion requires depolymerization and removal of oxygen. Likely processes for lignin conversion involve depolymerization (e.g., by pyrolysis) and catalytic upgrading of the resultant bio-oils. A major goal of the upgrading is catalytic hydrodeoxygenation (HDO), which involves reactions with hydrogen that produce hydrocarbons and water. The aim of this review is to present a critical introduction to HDO chemistry focused on compounds derived from lignin, including a summary of HDO reactions and those that accompany them, with a comparison of catalysts addressing their activities, selectivities, and stabilities. The reactions are evaluated in terms of reaction pathways of compounds representative of lignin-derived bio-oils, including anisole, guaiacol, and phenol. The review includes recommendations for further research and an attempt to place HDO in a context of options for renewable fuels and chemicals, but it does not provide an economic assessment.

Upgrading of lignin-derived bio-oils by catalytic hydrodeoxygenation

Deactivation of hydroprocessing catalysts

A high level of hydrodenitrogenation (HDN) is required to achieve a desirable conversion of other hydroprocessing reactions. This results from a strong adsorption of nitrogen‐containing compounds on catalytic sites that slows down the hydrogen activation process and hinders the adsorption of other reactants. Studies on model compounds and real feeds indicate that less than 50 ppm of nitrogen in the feed can poison catalytic sites. Kinetic studies determined adsorption constants of various nitrogen‐containing compounds and concluded that at least four different catalytic sites are required to interpret experimental observations in contrast with a dual site site≅concept, which only considered two sites. The advancements in experimental techniques allowed identification of products formed during very early stages of hydrodenitrogenation. These results confirmed that the removal of the amino group from saturated amines, as the last step in hydrodenitrogenation, is governed by the type of carbon to which the a...

F.E. Massoth

Papers

Deactivation of hydroprocessing catalysts

Hydrodenitrogenation of Petroleum

Effect of nitrogen compounds on deactivation of hydrotreating catalysts by coke

Deactivation of a Ni/Mo hydrotreating catalyst by vanadium deposits

Effect of bitumen-derived coke on deactivation of an HDM catalyst