Bistable morphing composites have shown promising applications in energy harvesting due to their capabilities to change their shape and maintain two different states without any external loading. In this review article, the application of these composites in energy harvesting is discussed. Actuating techniques used to change the shape of a composite structure from one state to another is discussed. Mathematical modeling of the dynamic behavior of these composite structures is explained. Finally, the applications of artificial-intelligence techniques to optimize the design of bistable structures and to predict their response under different actuating schemes are discussed.

https://www.mdpi.com/2073-4360/14/9/1893/pdf?version=1651762488

Bistable Morphing Composites for Energy-Harvesting Applications

This work describes the magnetic analysis of an innovative double cup-shaped gap magnetorheological (MR) clutch featuring with three smart MR gels. Four kinds of Halbach array is used to excite the MR gel. The apparatus is designed by using a magneto/mechanical finite element method model, which is numerical calculated by COMSOL Multiphysics software. After describing the configuration, the transmittable torque in the designed MR clutch is derived based on the Bingham-Plastic field-dependent constitutive model of the MR gel. Considering the viscosity in the model building, such as the shear yield stress, which also various with change of magnetic flux density. The magnetic flux density distribution, the shear yield stress distribution, the dynamic viscosity distribution and the shear stress distribution inside the MR gel are obtained and carefully studied. Furthermore, the chain layer of internal cylindrical part, external cylindrical part, internal disc part and external disc part with lowest shear stress are found to calculate the transmission torque and slip torque. Then, the structure of the prototype is optimized based on multi-physics analysis. Finally, the optimal MR clutch is developed and the magneto-static torque is tested with detail analysis.

Analysis of magnetorheological clutch with double cup-shaped gap excited by Halbach array based on finite element method and experiment

Abstract This work describes the magnetic analysis of an innovative double cup-shaped gap magnetorheological (MR) clutch featuring with three smart MR gels. Four kinds of Halbach array is used to excite the MR gel. The apparatus is designed by using a magneto/mechanical finite element method model, which is numerical calculated by COMSOL Multiphysics software. After describing the configuration, the transmittable torque in the designed MR clutch is derived based on the Bingham-Plastic field-dependent constitutive model of the MR gel. Considering the viscosity in the model building, such as the shear yield stress, which also various with change of magnetic flux density. The magnetic flux density distribution, the shear yield stress distribution, the dynamic viscosity distribution and the shear stress distribution inside the MR gel are obtained and carefully studied. Furthermore, the chain layer of internal cylindrical part, external cylindrical part, internal disc part and external disc part with lowest shear stress are found to calculate the transmission torque and slip torque. Then, the structure of the prototype is optimized based on multi-physics analysis. Finally, the optimal MR clutch is developed and the magneto-static torque is tested with detail analysis. 

Experimental study of orthogonal bistable laminated composite shell driven by magnetorheological elastomer

Bistable characteristics of hybrid composite laminates embedded with bimetallic strips

Beyond their colorful appearances and versatile geometries, flowers can self-shape-morph by adapting to environmental changes. Nature-inspired artificial systems that mimic their natural counterparts in function, flexibility, and adaptation find an emerging application in mobile robotics. In this study, a novel reconfigurable bionic flower made of petal-shaped bistable carbon fiber-reinforced composites and actuated by soft pneumatic actuators is presented. A robotic gripper based on the bionic flower was then developed for transportation tasks. First, a bionic petal based on a hybridization of bistable composites was designed and a theoretical model was established to analyze its bistable characteristic. Second, experiments and simulations were performed to analyze the out-of-plane deformation and morphing processes of the bionic petal. Curvature analysis of the closing state and blooming state shows a good match with the theoretical results. Finally, a flower-inspired robotic gripper made of the bionic petal is demonstrated to evaluate its gripping performances, including gripping force, response time, and reliability. The functional tests confirmed that the proposed soft gripper can grip objects of various shapes, sizes, and weights within milliseconds response time. The stable gripping configuration was maintained through the bistability of the bionic petal without continuous pressure consumption. The high reliability of the gripper is very useful for gripping tasks under unstructured environments, where precise control over the robot is not possible.

Pneumatically Controlled Reconfigurable Bistable Bionic Flower for Robotic Gripper

Bistable polymer composite structures are morphing shells that can change shape and maintain two stable configurations. At present, mainly two types of bistable polymer composite structures are being studied: cross-ply laminates and antisymmetric cylindrical shells. This paper proposes a unified semianalytical model based on the extensible deformation assumption and nonlinear theory of plates and shells to predict bistability. Moreover, the higher-order theoretical model is extended for better prediction accuracy, while the number of degrees of freedom is not increased; this ensures a lower computational cost. Finally, based on these theoretical models, the main factors affecting the stable characteristic of the two bistable polymer composite structures are determined by comparing the models of various orders. The main challenges in describing the bistable behavior, such as bifurcation points and the curvatures of stable states, are addressed through prediction of the corner transversal displacement in stable configurations. The results obtained from the theoretical model are validated through nonlinear finite element analysis.

/pdf/a-unified-high-order-semianalytical-model-and-numerical-1dxm45nt.pdf

Hongcheng Shen

Papers

Experimental study of orthogonal bistable laminated composite shell driven by magnetorheological elastomer

Pneumatically Controlled Reconfigurable Bistable Bionic Flower for Robotic Gripper

A Unified High-Order Semianalytical Model and Numerical Simulation for Bistable Polymer Composite Structures

Bistable Characteristics of Unsymmetric Cross-ply Composite Laminates Considering Different Boundary Shapes