A large body of work has been reported in the last 5 years on the development of lead-free piezoceramics in the quest to replace lead–zirconate–titanate (PZT) as the main material for electromechanical devices such as actuators, sensors, and transducers. In specific but narrow application ranges the new materials appear adequate, but are not yet suited to replace PZT on a broader basis. In this paper, general guidelines for the development of lead-free piezoelectric ceramics are presented. Suitable chemical elements are selected first on the basis of cost and toxicity as well as ionic polarizability. Different crystal structures with these elements are then considered based on simple concepts, and a variety of phase diagrams are described with attractive morphotropic phase boundaries, yielding good piezoelectric properties. Finally, lessons from density functional theory are reviewed and used to adjust our understanding based on the simpler concepts. Equipped with these guidelines ranging from atom to phase diagram, the current development stage in lead-free piezoceramics is then critically assessed.

Perspective on the Development of Lead-free Piezoceramics

Potassium-sodium niobate lead-free piezoelectric materials: past, present, and future of phase boundaries.

Lead zirconate titanate (PZT) based piezoelectric materials are well known for their excellent piezoelectric properties. However, considering the toxicity of lead and its compounds, there is a general awareness for the development of environmental friendly lead-free materials as evidenced from the legislation passed by the European Union in this effect. Several classes of materials are now being considered as potentially attractive alternatives to PZTs for specific applications. In this paper, attempts have been made to review the recent developments on lead-free piezo materials emphasizing on their preparation, structure–property correlation, etc. In this context, perovskite systems such as bismuth sodium titanate, alkali niobates (ANbO3), etc. and non-perovskites such as bismuth layer-structured ferroelectrics are reviewed in detail. From the above study, it is concluded that some lead-free compositions show stable piezoelectric responses even though they do not match the overall performance of PZT. This has been the stimulant for growing research on this subject. This topic is of current interest to the researchers worldwide as evidenced from the large number of research publications. This has motivated us to come out with a review article with a view that it would give further impetus to the researchers already working in this area and also draw the attention of the others.

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Review: environmental friendly lead-free piezoelectric materials

High-Performance Piezoelectric Energy Harvesters and Their Applications

Environment-friendly lead-free piezoelectric ceramics have been studied extensively in the past decade with great progress particularly in systems based on a niobate perovskite compound formulated as (K, Na)NbO3 (abbreviated as KNN). A comprehensive review on the latest development of KNN-based piezoelectric ceramics is presented in this article, including the phase structure, property enhancement approaches, and sintering processes as well as the status of some promising applications. The phase structure of KNN was reexamined and associated with the effect of chemical modification on its tetragonal-to-orthorhombic transition. Then, a special focus is placed on the temperature dependence of piezoelectric properties of KNN-based ceramics, followed by reviewing the recent approaches devoted to the temperature-stability enhancement. The processing fundamentals related to the sintering of KNN-based ceramics are also presented with an emphasis on compositional and microstructural control. Finally, this review introduces several industrial attempts of traditional piezoceramic products using KNN-based ceramics and the studies on some promising application in authors' laboratory.

(K, Na)NbO3-Based Lead-Free Piezoceramics: Fundamental Aspects, Processing Technologies, and Remaining Challenges

In an effort to eliminate the replacement of the batteries of electronic devices that are difficult or impractical to service once deployed, harvesting energy from mechanical vibrations or impacts using piezoelectric materials has been researched over the last several decades. However, a majority of these applications have very low input frequencies. This presents a challenge for the researchers to optimize the energy output of piezoelectric energy harvesters, due to the relatively high elastic moduli of piezoelectric materials used to date. This paper reviews the current state of research on piezoelectric energy harvesting devices for low frequency (0–100 Hz) applications and the methods that have been developed to improve the power outputs of the piezoelectric energy harvesters. Various key aspects that contribute to the overall performance of a piezoelectric energy harvester are discussed, including geometries of the piezoelectric element, types of piezoelectric material used, techniques employed to match the resonance frequency of the piezoelectric element to input frequency of the host structure, and electronic circuits specifically designed for energy harvesters.

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Energy harvesting from low frequency applications using piezoelectric materials

Some effects of different additives on dielectric and piezoelectric properties of (Bi1/2Na1/2)TiO3–BaTiO3 morphotropic-phase-boundary composition

(1-x)(Na1/2Bi1/2)TiO3–xBaTiO3 (x=0.06) with 0–5 at.% lanthanum was prepared by the conventional mixed oxide method. The effect of La3+ doping on dielectric and piezoelectric properties of the ceramics was studied. The ceramics' relaxor behavior is more distinct after La3+ doping. At room temperature, the dielectric constant is increased. When the La content is less than 1.5 at.%, the piezoelectric properties are enhanced. Meanwhile the dielectric loss of the ceramics is also increased. When the content of La3+ is higher than 1.5 at.%, the ceramics' piezoelectric properties are considerably degraded.

https://iopscience.iop.org/article/10.1143/JJAP.42.7387/pdf

Electrical Properties of La3+-Doped (Na0.5Bi0.5)0.94Ba0.06TiO3 Ceramics

Salmon recovery and the potential detrimental effects of dams on fish have been attracting national attention due to the environmental and economic implications. In recent years acoustic telemetry has been the primary method for studying salmon passage. However, the size of the existing transmitters limits the minimum size of fish that can be studied, introducing a bias to the study results. We developed the first acoustic fish transmitter that can be implanted by injection instead of surgery. The new injectable transmitter lasts four times longer and weighs 30% less than other transmitters. Because the new transmitter costs significantly less to use and may substantially reduce adverse effects of implantation and tag burden, it will allow for study of migration behavior and survival of species and sizes of fish that have never been studied before. The new technology will lead to critical information needed for salmon recovery and the development of fish-friendly hydroelectric systems.

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An injectable acoustic transmitter for juvenile salmon.

Piezoelectric materials have been used in underwater acoustic transducers for nearly a century. In this paper, we reviewed four different types of piezoelectric materials: piezoelectric ceramics, single crystals, composites, and polymers, which are widely used in underwater acoustic transducers nowadays. Piezoelectric ceramics are the most dominant material type and are used as a single-phase material or one of the end members in composites. Piezoelectric single crystals offer outstanding electromechanical response but are limited by their manufacturing cost. Piezoelectric polymers provide excellent acoustic impedance matching and transducer fabrication flexibility although their piezoelectric properties are not as good as ceramics and single crystals. Composites combined the merits of ceramics and polymers and are receiving increased attention. The typical structure and electromechanical properties of each type of materials are introduced and discussed with respect to underwater acoustic transducer applications. Their advantages and disadvantages are summarized. Some of the critical design considerations when developing underwater acoustic transducers with these materials are also touched upon.

Huidong Li

Papers

Energy harvesting from low frequency applications using piezoelectric materials

Some effects of different additives on dielectric and piezoelectric properties of (Bi1/2Na1/2)TiO3–BaTiO3 morphotropic-phase-boundary composition

Electrical Properties of La3+-Doped (Na0.5Bi0.5)0.94Ba0.06TiO3 Ceramics

An injectable acoustic transmitter for juvenile salmon.

Piezoelectric materials used in underwater acoustic transducers