Global strategies and potentials to curb CO2 emissions in cement industry

This paper presents an overview of the technical and economic aspects, as well as the market evolution of the Organic Rankine Cycle (ORC). This is an unconventional but very promising technology for the conversion of thermal energy, at low and medium temperatures, into electrical and/or mechanical energy on a small scale. As it makes a greater and/or more intensive use of its energy source, this technology could facilitate an electricity supply to unconnected areas, the self-production of energy, the desalination of seawater for human consumption, or even to increase the energy efficiency in the industrial sector respecting the environment. A look at the scientific publications on this topic shows an open research line, namely the selection of a suitable working fluid for these systems, since there is as yet none that provides all aspects that must be taken into account in ORCs. Furthermore, a description and an analysis of the applications of the proposed technology is carried out, specifying the main providers, which at the present time is limited mainly to the range 0.2–2 MWe with a cost of around 1 and 4 × 103 €/kWe. Lower powers are in pre-commercial status.

A technical, economical and market review of organic Rankine cycles for the conversion of low-grade heat for power generation

A review of more than 60 studies (plus m4ore than 65 studies on P2G) on power and energy models based on simulation and optimization was done. Based on these, for power systems with up to 95% renewables, the electricity storage size is found to be below 1.5% of the annual demand (in energy terms). While for 100% renewables energy systems (power, heat, mobility), it can remain below 6% of the annual energy demand. Combination of sectors and diverting the electricity to another sector can play a large role in reducing the storage size. From the potential alternatives to satisfy this demand, pumped hydro storage (PHS) global potential is not enough and new technologies with a higher energy density are needed. Hydrogen, with more than 250 times the energy density of PHS is a potential option to satisfy the storage need. However, changes needed in infrastructure to deal with high hydrogen content and the suitability of salt caverns for its storage can pose limitations for this technology. Power to Gas (P2G) arises as possible alternative overcoming both the facilities and the energy density issues. The global storage requirement would represent only 2% of the global annual natural gas production or 10% of the gas storage facilities (in energy equivalent). The more options considered to deal with intermittent sources, the lower the storage requirement will be. Therefore, future studies aiming to quantify storage needs should focus on the entire energy system including technology vectors (e.g. Power to Heat, Liquid, Gas, Chemicals) to avoid overestimating the amount of storage needed.

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A review at the role of storage in energy systems with a focus on Power to Gas and long-term storage

The use of fossil fuels as the main source of energy for most countries has caused several negative environmental impacts, such as global warming and air pollution. Air pollution causes many health problems, causing social and economic negative effects. Worldwide efforts are being made to avoid global warming consequences through the establishment of international agreements that then lead to local policies adapted to the development of each signing nation. In addition, there is a depletion of nonrenewable resources which may be scarce or nonexistent in future generations. The preservation of resources, which is a common goal of the Circular Economy strategy and of sustainable development, is not being accomplished nowadays. In this work, the calculation of indicators and mathematical and statistical analysis were applied to clarify and evidence the trends, provide information for the decision-making process, and increase public awareness. The fact that European countries do not possess abundant reserves of fossil fuels will not change, but the results of this analysis can evolve in the future. In this work, fossil fuel energy consumption, fossil fuel depletion, and their relationship with other variables, such as energy dependence and share of renewable energy in gross final energy consumption, were analyzed for 29 European countries. Furthermore, it was possible to conclude that many European countries still depend heavily on fossil fuels. Significant differences were not found in what concerns gross inland consumption per capita when the Kruskal–Wallis test was applied. It was possible to estimate that by 2050 (considering Jazz scenario) it will only remain approximately 14% of oil proven reserves, 72% of coal proven reserves and 18% of gas proven reserves. Given the small reserves of European countries on fossil fuels, if they need to use them, they will fast disappear.

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Analysis of fossil fuel energy consumption and environmental impacts in european countries

The use of cement and concrete, among the most widely used man-made materials, is under scrutiny. Owing to their large-scale use, production of cement and concrete results in substantial emission of greenhouse gases and places strain on the availability of natural resources, such as water. Projected urbanization over the next 50–100 years therefore indicates that the demand for cement and concrete will continue to increase, necessitating strategies to limit their environmental impact. In this Review, we shed light on the available solutions that can be implemented within the next decade and beyond to reduce greenhouse gas emissions from cement and concrete production. As the construction sector has proven to be very slow-moving and risk-averse, we focus on minor improvements that can be achieved across the value chain, such as the use of supplementary cementitious materials and optimizing the clinker content of cement. Critically, the combined effect of these marginal gains can have an important impact on reducing greenhouse gas emissions by up to 50% if all stakeholders are engaged. In doing so, we reveal credible pathways for sustainable concrete use that balance societal needs, environmental requirements and technical feasibility. Concrete is one of the most widely used man-made materials and is critical for the ongoing urbanization of the global population. However, owing to its widespread use, concrete can have a negative impact on the environment. This Review provides medium-term and long-term solutions to address the environmental concerns surrounding concrete production.

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Environmental impacts and decarbonization strategies in the cement and concrete industries

The cement sub-sector consumes approximately 12–15% of total industrial energy use. Therefore, a state of art review on the energy use and savings is necessary to identify energy wastage so that necessary measures could be implemented to reduce energy consumption in this sub-sector. In this paper energy use at different sections of cement industries, specific energy consumption, types of energy use, details of cement manufacturing processes, various energy savings measures were reviewed and presented. Various energy savings measures were critically analyzed considering amount of energy that can be saved along with the implementation cost. Amount of CO2 reduction has been presented along with the payback period for different energy savings measures as well. This study complied a comprehensive literature on the cement industries in terms of Thesis (MS and PhD), peer reviewed journals papers, conference proceedings, books, reports, websites. It has been observed that China producing major share of global cement production. Coal contribute major share of fuel used in cement industries. However, along with conventional fuels, industries are moving towards the use of alternative fuels to reduce environmental pollution. It was reported that cement industries are moving from wet process to dry process as it consume less energy compared to wet process.

A critical review on energy use and savings in the cement industries

Smart grid engineering is the key for a beneficial use of widespread energy resources, it is a modernized electrical grid that uses analog or digital information and communications technology. Renewable energy itself a thrust area of research due to its availability, applicability and environmental friendly nature and the application of smart grid in renewable energy makes it vast and more promising. This fusion enables the efficient use of renewable energies which is a key challenge for now. The present review paper attempts to investigate the role of smart grid in the renewable energy. The introductory section sets the role of renewable energy and distributed power in a smart grid system. Subsections cover the concept and availability of renewable energies, renewable energy power calculation formulae, smart grid concepts and its feasibility, case studied as performed by different researchers around the World, discussion and future recommendations and finally the conclusions from the study. To achieve this, articles from different sources such as internet, reports, conferences and journals of Elsevier, Springer, Tailor and Franacis, Wiley and many more have been collected and reviewed. This paper concludes that renewable energies can be used efficiently and in a smart way by using the smart grids. However, the smart grid technology is not mature enough and needs more research on the same.

Role of smart grid in renewable energy: An overview

Due the advances in the industrial processes, in which the cement industry is a major contributor, energy consumption and greenhouse gas emission has increased significantly This paper reviews previous studies on energy saving, carbon dioxide emission reductions and the various technologies used to improve the energy efficiency in the cement industry Energy efficiency measures for raw materials preparation, clinker production, products and feedstock changes, general energy efficiency measures, and finish grinding have been surveyed It was found that the largest recorded amounts of thermal energy savings, electrical energy savings and emission reductions to date are 34 GJ/t, 35 kW h/t and 21254 kgCO 2 /t, respectively

An overview of energy savings measures for cement industries

Cement production has been one of the most energy intensive industries in the world with energy typically accounting about 30–40% of the production costs. Reduction of the production cost is very much important. Therefore, many studies on the efficient use of energy were carried out in the past. Moreover, these studies, which are based on exergy analysis, focus on industrial applications only. This paper reviewed exergy analysis, exergy balance, and exergetic efficiencies for cement industry. It is found that the exergy efficiency for cement production units ranges from 18% to 49% as well as the exergy losses due to the irreversibility from kiln are higher than other units in cement production plant.

N.A. Madlool

Papers

A critical review on energy use and savings in the cement industries

Role of smart grid in renewable energy: An overview

An overview of energy savings measures for cement industries

An exergy analysis for cement industries: An overview

Assessment of energy and exergy efficiencies of a grate clinker cooling system through the optimization of its operational parameters