Methanol-to-hydrocarbons: catalytic materials and their behavior

The production of future transportation fuels and chemicals requires the deployment of new catalytic processes that transform biomass into valuable products under competitive conditions. Furfural has been identified as one of the most promising chemical platforms directly derived from biomass. With an annual production close to 300 kTon, furfural is currently a commodity chemical, and the technology for its production is largely established. The aim of this review is to discuss the most relevant chemical routes for converting furfural to chemicals, biofuels, and additives. This review focuses not only on industrially produced chemicals derived from furfural, but also on other not yet commercialised products that have a high potential for commercialisation as commodities. Other chemicals that are currently produced from oil but can also be derived from furfural are also reviewed. The chemical and engineering aspects such as the reaction conditions and mechanisms, as well as the main achievements and the challenges still to come in the pursuit of advancing the furfural-based industry, are highlighted.

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Furfural: a renewable and versatile platform molecule for the synthesis of chemicals and fuels

Fluid catalytic cracking (FCC) is one of the major conversion technologies in the oil refinery industry. FCC currently produces the majority of the world's gasoline, as well as an important fraction of propylene for the polymer industry. In this critical review, we give an overview of the latest trends in this field of research. These trends include ways to make it possible to process either very heavy or very light crude oil fractions as well as to co-process biomass-based oxygenates with regular crude oil fractions, and convert these more complex feedstocks in an increasing amount of propylene and diesel-range fuels. After providing some general background of the FCC process, including a short history as well as details on the process, reactor design, chemical reactions involved and catalyst material, we will discuss several trends in FCC catalysis research by focusing on ways to improve the zeolite structure stability, propylene selectivity and the overall catalyst accessibility by (a) the addition of rare earth elements and phosphorus, (b) constructing hierarchical pores systems and (c) the introduction of new zeolite structures. In addition, we present an overview of the state-of-the-art micro-spectroscopy methods for characterizing FCC catalysts at the single particle level. These new characterization tools are able to explain the influence of the harsh FCC processing conditions (e.g. steam) and the presence of various metal poisons (e.g. V, Fe and Ni) in the crude oil feedstocks on the 3-D structure and accessibility of FCC catalyst materials.

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Fluid catalytic cracking: recent developments on the grand old lady of zeolite catalysis.

Increasing demand for sustainable chemicals and fuels has pushed academia and industry to search for alternative feedstocks replacing crude oil in traditional refineries. As a result, an immense academic attention has focused on the valorisation of biomass (components) and derived intermediates to generate valuable platform chemicals and fuels. Zeolite catalysis plays a distinct role in many of these biomass conversion routes. This contribution emphasizes the progress and potential in zeolite catalysed biomass conversions and relates these to concepts established in existing petrochemical processes. The application of zeolites, equipped with a variety of active sites, in Bronsted acid, Lewis acid, or multifunctional catalysed reactions is discussed and generalised to provide a comprehensive overview. In addition, the feedstock shift from crude oil to biomass involves new challenges in developing fields, like mesoporosity and pore interconnectivity of zeolites and stability of zeolites in liquid phase. Finally, the future challenges and perspectives of zeolites in the processing of biomass conversion are discussed.

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Potential and challenges of zeolite chemistry in the catalytic conversion of biomass

The review is a summary and analysis of the data characterizing CO adsorption on surface cationic sites of oxides including supported materials and microporous and mesoporous materials. The contributions of various types of CO bonding to the IR frequency shifts of carbon-bonded molecules are analyzed, namely, the increase of the CO stretching frequency in cases of electrostatic and σ bonding and the decrease of the frequency with π bonding. Polycarbonyls, bridging CO, oxygen-bonded CO, and tilted CO are also considered. The main part of the review is a collection of the experimental results characterizing carbonyls of individual metal ions. The spectral behavior of CO bonded to metal atoms is also assessed in the cases when the metal ions are easily reduced to metal (Cu, Ag, Au, Pd, or Pt) or cationic carbonyls are produced after CO adsorption on supported metals (Ru, Rh, Ir, and Os). The interaction of CO with surface OH groups is also considered. It is demonstrated that IR spectroscopy of adsorbed CO is an efficient methodology to characterize cationic surface sites in terms of their nature, oxidation states, coordination environment and coordinative unsaturation, and location at faces, edges or corners of microcrystallites. When applied to materials with surface hydroxyl groups CO undergoes hydrogen bonding and information can be collected on the proton acid strength.

Oleg Kikhtyanin

Papers

Aldol condensation of furfural and acetone over MgAl layered double hydroxides and mixed oxides

Hydroconversion of sunflower oil on Pd/SAPO-31 catalyst

Aldol condensation of furfural and acetone on zeolites

Refinery co-processing of renewable feeds

Toward understanding of the role of Lewis acidity in aldol condensation of acetone and furfural using MOF and zeolite catalysts