The recent advances in electrocatalysis for oxygen reduction reaction (ORR) for proton exchange membrane fuel cells (PEMFCs) are thoroughly reviewed. This comprehensive Review focuses on the low- and non-platinum electrocatalysts including advanced platinum alloys, core–shell structures, palladium-based catalysts, metal oxides and chalcogenides, carbon-based non-noble metal catalysts, and metal-free catalysts. The recent development of ORR electrocatalysts with novel structures and compositions is highlighted. The understandings of the correlation between the activity and the shape, size, composition, and synthesis method are summarized. For the carbon-based materials, their performance and stability in fuel cells and comparisons with those of platinum are documented. The research directions as well as perspectives on the further development of more active and less expensive electrocatalysts are provided.

http://repository.ust.hk/ir/bitstream/1783.1-77094/1/acs.chemrev.5b00462_withlink.pdf

Recent Advances in Electrocatalysts for Oxygen Reduction Reaction

The development of low-cost, efficient, and stable electrocatalysts for the oxygen reduction reaction (ORR) is desirable but remains a great challenge. Herein, we made a highly reactive and stable isolated single-atom Fe/N-doped porous carbon (ISA Fe/CN) catalyst with Fe loading up to 2.16 wt %. The catalyst showed excellent ORR performance with a half-wave potential (E1/2) of 0.900 V, which outperformed commercial Pt/C and most non-precious-metal catalysts reported to date. Besides exceptionally high kinetic current density (Jk) of 37.83 mV cm−2 at 0.85 V, it also had a good methanol tolerance and outstanding stability. Experiments demonstrated that maintaining the Fe as isolated atoms and incorporating nitrogen was essential to deliver the high performance. First principle calculations further attributed the high reactivity to the high efficiency of the single Fe atoms in transporting electrons to the adsorbed OH species.

Isolated Single Iron Atoms Anchored on N-Doped Porous Carbon as an Efficient Electrocatalyst for the Oxygen Reduction Reaction

Rational design of non-noble materials as highly efficient, economical, and durable bifunctional catalysts for oxygen evolution and reduction reactions (OER/ORR) is currently a critical obstacle for rechargeable metal-air batteries. A new route involving S was developed to achieve atomic dispersion of Fe-Nx species on N and S co-decorated hierarchical carbon layers, resulting in single-atom bifunctional OER/ORR catalysts for the first time. The abundant atomically dispersed Fe-Nx species are highly catalytically active, the hierarchical structure offers more opportunities for active sites, and the electrical conductivity is greatly improved. The obtained electrocatalyst exhibits higher limiting current density and a more positive half-wave potential for ORR, as well as a lower overpotential for OER under alkaline conditions. Moreover, a rechargeable Zn-air battery device comprising this hybrid catalyst shows superior performance compared to Pt/C catalyst. This work will open a new avenue to design advanced bifunctional catalysts for reversible energy storage and conversion devices.

Atomically Dispersed Iron–Nitrogen Species as Electrocatalysts for Bifunctional Oxygen Evolution and Reduction Reactions

Metal–organic framework-derived porous materials for catalysis

Two-dimensional materials and single-atom catalysts are two frontier research fields in catalysis. A new category of catalysts with the integration of both aspects has been rapidly developed in recent years, and significant advantages were established to make it an independent research field. In this Review, we will focus on the concept of two-dimensional materials confining single atoms for catalysis. The new electronic states via the integration lead to their mutual benefits in activity, that is, two-dimensional materials with unique geometric and electronic structures can modulate the catalytic performance of the confined single atoms, and in other cases the confined single atoms can in turn affect the intrinsic activity of two-dimensional materials. Three typical two-dimensional materials are mainly involved here, i.e., graphene, g-C3N4, and MoS2, and the confined single atoms include both metal and nonmetal atoms. First, we systematically introduce and discuss the classic synthesis methods, advanced ...

Catalysis with Two-Dimensional Materials Confining Single Atoms: Concept, Design, and Applications.

Fe/N/C is a promising non-Pt electrocatalyst for the oxygen reduction reaction (ORR), but its catalytic activity is considerably inferior to that of Pt in acidic medium, the environment of polymer electrolyte membrane fuel cells (PEMFCs). An improved Fe/N/C catalyst (denoted as Fe/N/C-SCN) derived from Fe(SCN)3, poly-m-phenylenediamine, and carbon black is presented. The advantage of using Fe(SCN)3 as iron source is that the obtained catalyst has a high level of S doping and high surface area, and thus exhibits excellent ORR activity (23 A g−1 at 0.80 V) in 0.1 M H2SO4 solution. When the Fe/N/C-SCN was applied in a PEMFC as cathode catalyst, the maximal power density could exceed 1 W cm−2.

S‐Doping of an Fe/N/C ORR Catalyst for Polymer Electrolyte Membrane Fuel Cells with High Power Density

Pyrolyzed Fe/N/C is one of the most promising non-precious-metal catalysts for the oxygen reduction reaction (ORR), which is supposed to boost the commercialization of proton exchange membrane fuel cells (PEMFC). However, the nature of the active sites of Fe/N/C is not clear and has long been debated. The challenges mainly come from highly heterogeneous structures formed during the pyrolysis process as well as no suitable surface probes. To elucidate the active sites, the most effective approach is building well-defined model catalysts as single-crystal planes in surface sciences. Herein, we designed a single-atomic-layer Fe/N/C model catalyst based on monolayer graphene (FeN-MLG) to explore the active sites. The model catalyst was prepared by 950 °C heat treatment of graphene with controlled defects under an FeCl3(g)/NH3 atmosphere. The as-prepared model catalyst exhibits ORR activity and SCN– suppressive effect comparable to those of normal nanoparticle-like Fe/N/C catalysts, indicating that active site...

Modeling Fe/N/C Catalysts in Monolayer Graphene

We report the first synthesis of sulfurated porous carbon materials with well-defined morphologies and uniform N/S distributions via pyrolysis of zeolitic imidazolate frameworks loaded with sulfur-containing molecules. The optimized sulfurated catalyst demonstrates excellent electrocatalytic activity for the oxygen reduction reaction (ORR) in both acid and alkaline media. The sulfurization process under optimized conditions can lower the ORR over-potential by ca. 170 mV at 3 mA cm−2, giving a non-precious metal catalyst with an onset ORR potential of 0.90 V (vs. RHE, similarly hereinafter)/half-wave potential of 0.78 V in 0.1 M HClO4 and an onset ORR potential of 0.98 V/half-wave potential of 0.88 V in 0.1 M KOH. Furthermore, the S-doped porous carbon materials perform better in the long-term durability test than the non-S-doped samples and standard commercially available Pt/C. We also discuss different sulfuration methods for the ZIF system, morphologies of pyrolyzed samples, and catalytically active sites.

Wei Shi

Papers

S‐Doping of an Fe/N/C ORR Catalyst for Polymer Electrolyte Membrane Fuel Cells with High Power Density

Modeling Fe/N/C Catalysts in Monolayer Graphene

Sulfur-doping achieves efficient oxygen reduction in pyrolyzed zeolitic imidazolate frameworks

A mesoporous Fe/N/C ORR catalyst for polymer electrolyte membrane fuel cells