https://pubs.rsc.org/en/content/articlepdf/2019/GC/C8GC03746A

Future opportunities for bio-based adhesives – advantages beyond renewability

Nano-scale blocking mechanism of MMT and its effects on the properties of polyisocyanate-modified soybean protein adhesive

Over the past decades, strong global demand for industrial chemicals, raw materials and energy has been driven by rapid industrialization and population growth across the world. In this context, long-term environmental sustainability demands the development of sustainable strategies of resource utilization. The agricultural sector is a major source of underutilized or low-value streams that accompany the production of food and other biomass commodities. Animal agriculture in particular constitutes a substantial portion of the overall agricultural sector, with wastes being generated along the supply chain of slaughtering, handling, catering and rendering. The recent emergence of bovine spongiform encephalopathy (BSE) resulted in the elimination of most of the traditional uses of rendered animal meals such as blood meal, meat and bone meal (MBM) as animal feed with significant economic losses for the entire sector. The focus of this review is on the valorization progress achieved on converting protein feedstock into bio-based plastics, flocculants, surfactants and adhesives. The utilization of other rendering streams such as fat and ash rich biomass for the production of renewable fuels, solvents, drop-in chemicals, minerals and fertilizers is also critically reviewed.

/pdf/valorization-of-rendering-industry-wastes-and-co-products-42907ucysm.pdf

Valorization of rendering industry wastes and co-products for industrial chemicals, materials and energy: review

Globally, slaughterhouses generate large volumes of animal byproducts. While these byproducts are an important resource of industrial protein that could potentially be utilized in various value-added applications, they are currently either underutilized in high-value applications or being used for production of relatively low-value products such as animal feed and pet food. Furthermore, some of the byproducts of animal slaughtering cannot enter food and feed chains and thus their disposal possesses a serious environmental concern. An innovative utilization of the proteinaceous waste generated by slaughterhouses comprises of waste processing to extract proteins, which are then incorporated into industrial processes to produce value-added bio-based products. In this report, we review the current processes for extraction of protein from proteinaceous waste of slaughterhouses, and utilization of the recovered protein in the development of protein-based wood adhesives.

Utilization of Slaughterhouse Waste in Value-Added Applications: Recent Advances in the Development of Wood Adhesives.

The effects of thermal-acid treatment and crosslinking on the water resistance of soybean protein

Whey, a by-product of cheese making, contains whey proteins, lactose, vitamins, and minerals. Whey and whey proteins are still not fully used. In this study, whey protein-based aqueous polymer-isocyanate (API) adhesives were developed and characterized by bond test, Fourier transform infrared (FTIR) spectroscopy, and scanning electron microscope (SEM) for bond strength, chemical structures, and morphology. The optimized whey protein-based API adhesive for Glulam had a 28-h boiling-dry-boiling wet strength of 6.81 MPa and a dry strength of 14.34 MPa. Results indicated that the addition of polyvinyl acetate emulsion can prolong the work life of the API adhesive. Addition of crosslinker polymeric methylene bisphenyl diisocyanate (P-MDI) not only increased the cohesive strength of the cured adhesive by crosslinking whey proteins but also resulted in strong chemical bonds via urethane linkage in wood bondlines. Addition of polyvinyl alcohol (PVA) further increased the crosslinking density of the cured adhesive due to its capability of crosslinking whey proteins through the reaction with P-MDI. Nanoscale CaCO3 powder (3.5 wt %) as filler significantly improved bond strength due to its mechanical interlock with the polymers in the adhesive. SEM examinations confirmed that both PVA and nanoscale CaCO3 improved the compatibilities of the components in the optimized whey protein-based API adhesive. FTIR results revealed that P-MDI reacts mainly with the residual amino groups rather than the hydroxyl groups of whey proteins. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011

Novel whey protein-based aqueous polymer-isocyanate adhesive for glulam

Whey protein is a renewable and environmentally safe biomaterial, a by-product of cheese production. It can be utilized for non-food applications for value-added products. The substances glyoxal (GO), glutaraldehyde (GA), polymeric methylene biphenyl diisocyanate (p-MDI), urea-formaldehyde (UF) resin, and phenol-formaldehyde oligomer (PFO) that contain reactive groups were applied together with whey protein as modifier in order to increase crosslinking density and molecular weight for improving the bond strength and water resistance of whey protein. A water-resistant and environmentally safe whey protein-based wood adhesive for plywood was developed by evaluating the effects of these modifiers on the bond strength, bond durability, and free formaldehyde emission of the resulting plywood panels. Results of FTIR and SEM analyses and bond evaluation indicated that GO, GA, and p-MDI were not suitable to modify whey proteins due to their high reactivity with whey proteins, causing phase separation. UF resin was not a good modifier for whey proteins because of either its poor water-resistance or higher emission of hazardous formaldehyde. Whey protein adhesives modified with PFO had a dry shear bond strength of 1.98 MPa and a 28h-boiling-dry-boiling wet shear strength of 1.73 MPa, which were both much higher than the required values for structural use according to standard JIS K6806-2003, while its formaldehyde emission was 0.067mg/L, much lower than the required value for green plywood according to standard JIS A5908.

https://ojs.cnr.ncsu.edu/index.php/BioRes/article/download/BioRes_06_3_3339_Wang_ZGG_Whey_Protein_Adhesives_Plywood/1094

Whey protein-based water resistant and environmentally safe adhesives for plywood

With the attempt to develop an environmentally safe whey protein-based adhesive with good water resistance, a low-molecular-weight PFO was used as a modifier, and the effects of scavengers on the formaldehyde emission and bond properties were investigated. Plywood evaluation and HPLC analysis indicated that the PFO synthesized with a low content of sodium hydroxide as a catalyst (NaOH/phenol mole ratio = 0.064) at a low reaction temperature (60-75oC) had good water solubility and very low viscosity that was preferable to the modification of whey protein-based adhesives. Combinations of ammonia and sodium sulfite as formaldehyde scavengers had positive effects on the formaldehyde emissions of plywood panels bonded by the PFO-modified whey protein adhesives and had slight effects on bond properties. A necessary stoichiometric excess of ammonia-sulfite combination during PFO post-treatment is critical to effectively reduce formaldehyde emission. The whey protein-based adhesive modified with the most preferable post-treated PFO is water-resistant and environmentally safe, which had a dry shear bond strength of 1.98 MPa and a 28 hour-boiling-dry-boiling wet shear strength of 1.73 MPa according to standard JIS K6806-2003, a formaldehyde emission of 0.067mg/L according to standard JIS A5908, and undetectable level of free phenol by HPLC.

https://ojs.cnr.ncsu.edu/index.php/BioRes/article/download/BioRes_07_2_1972_Wang_ZGG_Water_Resistant_Whey_Protein_Wood_Adhesive/1476

Water-resistant whey protein based wood adhesive modified by post-treated phenol-formaldehyde oligomers (pfo)

Purpose – The purpose of this paper is to investigate the effects of the components of whey‐protein based aqueous polymer‐isocyanate (API) adhesives on the bond strength.Design/methodology/approach – The bond test (according to the JIS K6806‐2003 standard), Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) were used to characterise the whey‐protein based API adhesives with various formulations and processing technologies.Findings – The good bond strength of the optimised whey‐protein based API adhesive was attributed to the formation of strong chemical bonds in the bondline and to the additions of polyisocyanate, polyvinyl alcohol (PVA) and nano‐CaCO3 powder that improved adhesive cohesive strength by either chemical crosslinks or mechanical interlocking. The blending procedures of whey protein, PVA, polyvinyl acetate (PVAc) and p‐p‐MDI had great impacts on the performances of the whey‐protein based API adhesives.Research limitations/implications – SEM micrographs showe...

Wenbo Wang

Papers

Novel whey protein-based aqueous polymer-isocyanate adhesive for glulam

Whey protein-based water resistant and environmentally safe adhesives for plywood

Water-resistant whey protein based wood adhesive modified by post-treated phenol-formaldehyde oligomers (pfo)

Formulation designs and characterisations of whey‐protein based API adhesives