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Defining Lean Production : Some conceptual and practical issues

Jostein Pettersen
- Iss: 033, pp 285-300
TLDR
In this paper, the authors investigate the definition of Lean Production and the methods and goals associated with the concept as well as how it differs from other popular management concepts, and conclude that Lean Production is not clearly defined in the reviewed literature.
Abstract
Purpose - This paper aims to investigate the definition of Lean Production and the methods and goals associated with the concept as well as how it differs from other popular management concepts. Methodology/Approach - The paper is based on a review of the contemporary literature on Lean Production, both journal articles and books. Findings - It is shown in the paper that there is no consensus on a definition of Lean Production between the examined authors. The authors also seem to have different opinions on which characteristics that should be associated with the concept. Overall it can be concluded that Lean Production is not clearly defined in the reviewed literature. This divergence can cause some confusion on a theoretical level, but is probably more problematic on a practical level when organizations aim to implement the concept. This paper argues that it is important for an organization to acknowledge the different variations, and to raise the awareness of the input in the implementation process. It is further argued that the organization should not accept any random variant of Lean, but make active choices and adapt the concept to suit the organization-s needs. Through this process of adaptation, the organization will be able to increase the odds of performing a predictable and successful implementation. Originality/Value - This paper provides a critical perspective on the discourse surrounding Lean Production, and gives an input to the discussion of the implementation of management models. Keywords - Lean Production, Definition, Construct Validity, Total Quality Management Paper type - Conceptual paper

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Citations
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Dissertation

Prise en compte du facteur humain pour pallier les limites des démarches Lean : proposition d'un modèle de performance et d'une méthodologie d'accompagnement

TL;DR: In this article, a demarche of non-valeur ajoutee, called Lean, is defined, which consists in eliminating the operations a non-valveur a joutee in order to ameliorer the performance of activites de production.

An introduction to applicability of lean in warehousing

TL;DR: In this article, the authors present theory of organizational culture and management, looking at it in a warehouse setting and from Lean perspective and discuss manners to sustain, and possibilities of tracking changes from the implementation of Lean.

Towards a lean integration of lean

TL;DR: In this paper, the authors explore a practical method of measuring the implementation of lean in a process, which is based on examining the abilities of a group, and find that the central definition of the methods for standardized work does not by itself have a direct impact on success of implementation of SW at group level.

Investigating factors that negatively influence lean implementation in the Eastern Cape automotive industry

Sibo Camagu
TL;DR: In this article, the authors investigate what factors negate the adoption and implementation of Lean Manufacturing as a means to gain competitive advantage. But this improvement comes about by changing the current way of doing things.
References
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Posted Content

Out of the Crisis

TL;DR: Deming's theory of management based on the 14 Points for Management is described in Out of the Crisis, originally published in 1982 as mentioned in this paper, where he explains the principles of management transformation and how to apply them.
Book

Lean thinking: banish waste and create wealth in your corporation (2nd, revised and updated ed.)

TL;DR: The authors describe in detail how managers in a wide range of companies and industries - small, medium and large, North American, European and Japanese - transformed their business by applying the principles of lean thinking.
Book

Toyota Production System : Beyond Large-Scale Production

Taiichi Ohno
TL;DR: In this paper, Taiichi Ohno shares the genius that sets him apart as one of the most disciplined and creative thinkers of our time, and combines his candid insights with a rigorous analysis of Toyota's attempts at Lean production.
Book

The Toyota way : 14 management principles from the world's greatest manufacturer

TL;DR: The "Toyota Way" as mentioned in this paper is a set of 14 management principles and philosophy that drive Toyota's quality and efficiency-obsessed culture, and can be applied to any business process, whether in services or manufacturing.
Journal ArticleDOI

Lean manufacturing: context, practice bundles, and performance

TL;DR: In this paper, the effects of three contextual factors, plant size, plant age and unionization status, on the likelihood of implementing 22 manufacturing practices that are key facets of lean production systems are examined.