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Laser beam machining—A review

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TLDR
The experimental and theoretical studies of LBM show that process performance can be improved considerably by proper selection of laser parameters, material parameters and operating parameters, and the trend for future research is outlined.
Abstract
Laser beam machining (LBM) is one of the most widely used thermal energy based non-contact type advance machining process which can be applied for almost whole range of materials. Laser beam is focussed for melting and vaporizing the unwanted material from the parent material. It is suitable for geometrically complex profile cutting and making miniature holes in sheetmetal. Among various type of lasers used for machining in industries, CO2 and Nd:YAG lasers are most established. In recent years, researchers have explored a number of ways to improve the LBM process performance by analysing the different factors that affect the quality characteristics. The experimental and theoretical studies show that process performance can be improved considerably by proper selection of laser parameters, material parameters and operating parameters. This paper reviews the research work carried out so far in the area of LBM of different materials and shapes. It reports about the experimental and theoretical studies of LBM to improve the process performance. Several modelling and optimization techniques for the determination of optimum laser beam cutting condition have been critically examined. The last part of this paper discusses the LBM developments and outlines the trend for future research.

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References
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Journal ArticleDOI

Optimization of laser deep-hole drilling of Inconel 718 using the Taguchi method

TL;DR: In this article, the authors used the Taguchi technique of experimental design in optimizing the process parameters for drilling deep-holes in nickel-based superalloy, Inconel 718.
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Optimization of an off-axis nozzle for assist gas injection in laser fusion cutting

TL;DR: In this article, the aerodynamic features of the gas flow during laser fusion cutting are analyzed by means of flow visualization using the Schlieren technique, and the fundamentals and procedures to adjust the main factors determining the efficiency of this gas injection system are described.
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Dynamic characteristics of gas jets from subsonic and supersonic nozzles for high pressure gas laser cutting

TL;DR: In this article, the effect of the supersonic gas jets on the cut quality is explained based on two dimensional steady state gas dynamic theory, computer simulation and shadowgraphic techniques.
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An Experimental Study on Laser Cutting Mechanisms of Polycrystalline Diamond Compacts

TL;DR: In this article, the authors experimentally investigate the cutting mechanisms of polycrystalline diamond compacts (PDC) using two different lasers: (a) a near infrared Nd:YAG laser (Neodymium-doped Yttrium Aluminum Garnet) of 1064nm wavelength and 100μs pulse width; and (b) a green light KTP (Potassium Titanyl Phosphate)/Nd: YAG laser of 532 nm wavelength and 120 ns pulse width.
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Quality and cost comparisons between laser and waterjet cutting

TL;DR: In this paper, the authors present the cost and quality aspects of both laser and waterjet cutting methods for cutting stainless steel, mild steel and aluminum alloy of different thicknesses in a comparison study.
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