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Laser beam machining—A review

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TLDR
The experimental and theoretical studies of LBM show that process performance can be improved considerably by proper selection of laser parameters, material parameters and operating parameters, and the trend for future research is outlined.
Abstract
Laser beam machining (LBM) is one of the most widely used thermal energy based non-contact type advance machining process which can be applied for almost whole range of materials. Laser beam is focussed for melting and vaporizing the unwanted material from the parent material. It is suitable for geometrically complex profile cutting and making miniature holes in sheetmetal. Among various type of lasers used for machining in industries, CO2 and Nd:YAG lasers are most established. In recent years, researchers have explored a number of ways to improve the LBM process performance by analysing the different factors that affect the quality characteristics. The experimental and theoretical studies show that process performance can be improved considerably by proper selection of laser parameters, material parameters and operating parameters. This paper reviews the research work carried out so far in the area of LBM of different materials and shapes. It reports about the experimental and theoretical studies of LBM to improve the process performance. Several modelling and optimization techniques for the determination of optimum laser beam cutting condition have been critically examined. The last part of this paper discusses the LBM developments and outlines the trend for future research.

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Journal ArticleDOI

Path calculation of 7-axes synchronous quasi-tangential laser manufacturing

TL;DR: In this paper, a computer-aided manufacturing approach for synchronous 7-axes laser manufacturing with quasi-tangential strategies is presented, which gives the peerless possibility to process arbitrary geometries, which cannot be manufactured with conventional techniques.
Journal ArticleDOI

Multi-criteria optimization in CO2 laser ablation of multimode polymer waveguides

TL;DR: In this article, the authors demonstrate the application of grey relational analysis to determine the optimized processing parameters concerning fabrication of multimode optical polymer waveguides by using infra-red 10.6µm CO 2 laser micromachining to etch acrylate-based photopolymer (Truemode ™ ).
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A study on compound micromachining using laser and Electric Discharge Machining (EDM)

TL;DR: In this article, the feasibility of combining both these processes through simultaneous or sequential machining within the same setup to maximise the benefits and eliminate the shortcomings of both the processes was explored, and it has been found that the EDM process was able to eliminate the defects, such as dross and striation lines produced by the laser process.
Journal ArticleDOI

Tribological response of laser-textured steel pins with low-dimensional micrometric patterns

TL;DR: In this paper, the tribological effects of surface texturing at the mesoscale were studied and the results confirm that the post-texturing lapping process is crucial to achieve a reduction in the coefficient of friction.
Journal ArticleDOI

Study of laser beam propagation in microholes and the effect on femtosecond laser micromachining

TL;DR: In this article, the effect of microholes on femtosecond (fs) laser micromachining was investigated by numerically solving the transient Maxwell's wave equation, which revealed how microholes affect laser intensity profile for different laser and hole parameters.
References
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Journal Article

The Design and Analysis of Experiments

TL;DR: This book by a teacher of statistics (as well as a consultant for "experimenters") is a comprehensive study of the philosophical background for the statistical design of experiment.
Book

Quality Engineering Using Robust Design

TL;DR: This book offers a complete blueprint for structuring projects to achieve rapid completion with high engineering productivity during the research and development phase to ensure that high quality products can be made quickly and at the lowest possible cost.
Journal ArticleDOI

Predicting surface roughness in machining: a review

TL;DR: In this article, the authors present the various methodologies and practices that are being employed for the prediction of surface roughness, including machining theory, experimental investigation, designed experiments and artificial intelligence (AI).
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