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Journal ArticleDOI

Slag-metal reactions during welding: Part III. Verification of the Theory

TLDR
In this paper, a previously developed kinetic model of alloy transfer (Part II) is tested experimentally for transfer of Mn, Si, Cr, P, S, Ni, Cu, and Mo.
Abstract
A previously developed kinetic model of alloy transfer (Part II)[1] is tested experimentally for transfer of Mn, Si, Cr, P, S, Ni, Cu, and Mo. The results show very good agreement between theory and experiment. The transfer of carbon and oxygen is also discussed. It is shown that the transfer of oxygen into the weld metal occurs in the zone of droplet reactions, whereas oxygen is lost by formation and separation of inclusions in the solidifying weld pool. Methods of applying this analysis to multipass welds and active fluxes containing ferroalloy additions are also described.

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Journal ArticleDOI

Physical processes in fusion welding

TL;DR: In recent years, major advances have taken place in our understanding of welding processes and welded materials because of the complexity of fusion welding processes, solution of many important contemporary problems in fusion welding requires an interdisciplinary approach as mentioned in this paper.
Journal ArticleDOI

Combined effect of flux and welding parameters on chemical composition and mechanical properties of submerged arc weld metal

TL;DR: In this article, the combined effect of flux mixture and welding parameters on submerged arc weld metal chemical composition and mechanical properties was investigated and it was shown that the two factor interaction effect is higher than the individual effect of mixture related variables.
Journal ArticleDOI

Development of macro- and microstructures of carbon–manganese low alloy steel welds: inclusion formation

TL;DR: Theoretical time-temperature transformation diagrams are calculated for various oxide inclusions based on an overall kinetics approach using nucleation and growth rate expressions, and a strong correlation between the published inclusion composition and the stability of the oxides was found as discussed by the authors.
Journal ArticleDOI

Slag-metal reactions during welding: Part I. Evaluation and reassessment of existing theories

TL;DR: In this paper, a critical review of current thermodynamic theories of slag-metal reactions is presented, and a series of preliminary experiments indicates that the previously proposed droplet theory is incorrect and the primary reactions controlling Mn, Si, and Cr content occur in the weld pool.
Journal ArticleDOI

Slag-metal reactions during welding: Part II. Theory

TL;DR: In this article, a kinetic model is developed to describe the transfer of alloying elements between the slag and the metal during flux-shielded welding, which accounts for changes in alloy recovery based on the geometry of the resulting weld bead.
References
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Physical chemistry of melts in metallurgy

TL;DR: A detailed survey of the chemistry of melts in metallurgy can be found in this article, with a focus on mass transfer involving drops and bubbles in reactions between metals and gases and metals and slags.
Journal ArticleDOI

Slag-metal equilibrium during submerged arc welding

TL;DR: In this article, a thermodynamic model of the equilibria existing between the slag and the weld metal during submerged arc welding is presented, which applies only to fused neutral fluxes containing less than 20 pct CaF2, however some results indicate that the model may be useful in more general cases as well.
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