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The turbulent recirculating flow field in a coreless induction furnace. A comparison of theoretical predictions with measurements

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TLDR
In this article, a mathematical representation for the electromagnetic force field and the fluid flow field in a coreless induction furnace is presented, and the results indicate that the kappa-epsilon model provides a good engineering representation of the turbulent recirculating flows occurring in induction furnaces.
Abstract
A mathematical representation for the electromagnetic force field and the fluid flow field in a coreless induction furnace is presented. The fluid flow field was represented by writing the axisymmetric turbulent Navier-Stokes equation, containing the electromagnetic body force term. The electromagnetic body force field was calculated by using a technique of mutual inductances. The kappa-epsilon model was employed for evaluating the turbulent viscosity and the resultant differential equations were solved numerically. Theoretically predicted velocity fields are in reasonably good agreement with the experimental measurements reported by Hunt and Moore; furthermore, the agreement regarding the turbulent intensities are essentially quantitative. These results indicate that the kappa-epsilon model provides a good engineering representation of the turbulent recirculating flows occurring in induction furnaces. At this stage it is not clear whether the discrepancies between measurements and the predictions, which were not very great in any case, are attributable either to the model or to the measurement techniques employed.

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Citations
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References
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Journal ArticleDOI

Fluid velocities in induction melting furnaces: Part I. Theory and laboratory experiments

TL;DR: In this article, the authors used the simultaneous solution of the Maxwell and Navier Stokes equations to predict fluid flow in an induction furnace due to electromagnetic stirring forces by the design parameters.
Book ChapterDOI

Convection heat and mass transfer in alloy solidification

TL;DR: In this paper, internal convection strongly influences alloy-solidification processes and local cooling and solidification rates are affected by convection conditions, which, in turn, have a strong influence on the microstructural features of a casting.
Journal ArticleDOI

The effect of coil design on materials synthesis in an inductively coupled plasma torch

TL;DR: A mathematical model for the analysis and design of inductively coupled plasma torches is presented in this article, which is based upon a solution of the electromagnetic vector potential equation and is capable of predicting the two-dimensional velocity, temperature, and electromagnetic fields as well as the reaction kinetics inside the torch for any axisymmetric coil configuration.
Journal ArticleDOI

Mathematical modeling of meniscus profile and melt flow in electromagnetic casters

TL;DR: In this paper, a mathematical model was proposed to predict the meniscus shape and melt flow in an electromagnetic caster, with and without a screen to shape the magnetic field, and the dependence of shape on parameters such as inductor geometry, placement, current, and frequency, as well as screen properties and placement.
Journal ArticleDOI

Effects of electromagnetic stirring during the controlled solidification of tin

TL;DR: In this paper, the role of natural and forced convections during solidification of pure tin in an annular crucible was studied, where the forced convection was generated by electromagnetic stirring.
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