Showing papers by "Hans Ertl published in 2008"

PWM Converter Power Density Barriers

Abstract: Power density of power electronic converters in different applications has roughly doubled every 10 years since 1970. Behind this trajectory was the continuous advancement of power semiconductor device technology allowing an increase of converter switching frequencies by a factor of 10 every decade. However, today's cooling concepts, and passive components and wire bond interconnection technologies could be major barriers for a continuation of this trend. For identifying and quantifying such technological barriers this paper investigates the volume of the cooling system and of the main passive components for the basic forms of power electronics energy conversion in dependency of the switching frequency and determines switching frequencies minimizing the total volume. The analysis is for 5 kW rated output power, high performance air cooling, advanced power semiconductors, and single systems in all cases. A power density limit of 28 kW/dm3@300 kHz is calculated for an isolated DC-DC converter considering only transformer, output inductor and heat sink volume. For single-phase AC-DC conversion a general limit of 35 kW/dm3 results from the DC link capacitor required for buffering the power fluctuating with twice the mains frequency. For a three-phase unity power factor PWM rectifier the limit is 45 kW/dm3@810 kHz just taking into account EMI filter and cooling system. For the sparse matrix converter the limiting components are the input EMI filter and the common mode output inductor; the power density limit is 71 kW/dm3@50 kHz when not considering the cooling system. The calculated power density limits highlight the major importance of broadening the scope of research in power electronics from traditional areas like converter topologies, and modulation and control concepts to cooling systems, high frequency electromagnetics, interconnection technology, multi-functional integration, packaging and multi-domain modeling and simulation to ensure further advancement of the field along the power density trajectory.

Novel Tracking Power Supply for Linear Power Amplifiers

Abstract: Conventional linear power amplifiers (LPAs) show a high output voltage quality but are characterized by high power losses and/or low power density. Therefore, there is a growing interest in increasing the efficiency of LPAs, e.g., for the realization of high power testing voltage sources. In this paper, a high-frequency isolated boost-type tracking power supply (TPS) system is proposed for the conditioning of the input voltage of an LPA. The output voltage of the TPS is varied according to the voltage to be formed by the LPA so that the voltage drop across the power amplifier output transistors is reduced to low values. This results in a significant increase of the total system efficiency. The operating principle of the proposed system is described. A design method for the output filter using the power supply rejection ratio of the LPA is proposed. This method ensures that the amplifier output voltage has minimal switching frequency components. Furthermore, a control system design method is presented that ensures good performance in the control of the constant inductor current of the switch-mode tracking stage. Finally, the theoretical considerations are verified by measurements on a 1-kW laboratory prototype.

Active voltage balancing of DC-link electrolytic capacitors

Abstract: DC voltage links of three-phase power converters are frequently equipped with a series connection of two electrolytic capacitors because of high voltage level. For such a configuration, usually resistors have to be arranged in parallel to each capacitor in order to balance the partial voltages. These balancing resistors, however, have to be dimensioned regarding the worst-case scenario of capacitor's leakage currents; such leakage can lead to high permanent dissipative losses that also appear in case of low actual leakage currents. To avoid these losses to a very large extent, a novel low-cost and robust active unit for replacing the passive balancing resistors is introduced. The paper describes the operating principle of the circuit, analyses the fundamental relationships relevant for the balancing characteristic and gives guidelines concerning component selection. Furthermore, simulation results as well as measurements taken from a laboratory prototype are presented.