Grain Boundary Complexions

We report significant back stress strengthening and strain hardening in gradient structured (GS) interstitial-free (IF) steel. Back stress is long-range stress caused by the pileup of geometrically necessary dislocations (GNDs). A simple equation and a procedure are developed to calculate back stress basing on its formation physics from the tensile unloading–reloading hysteresis loop. The gradient structure has mechanical incompatibility due to its grain size gradient. This induces strain gradient, which needs to be accommodated by GNDs. Back stress not only raises the yield strength but also significantly enhances strain hardening to increase the ductility.Impact Statement: Gradient structure leads to high back stress hardening to increase strength and ductility. A physically sound equation is derived to calculate the back stress from an unloading/reloading hysteresis loop.

https://www.tandfonline.com/doi/pdf/10.1080/21663831.2016.1153004

Back stress strengthening and strain hardening in gradient structure

Forming alloys with impurity elements is a routine method for modifying the properties of metals. An alternative approach involves the incorporation of interfaces into the crystalline lattice to enhance the metal's properties without changing its chemical composition. The introduction of high-density interfaces in nanostructured materials results in greatly improved strength and hardness; however, interfaces at the nanoscale show low stability. In this Review, I discuss recent developments in the stabilization of nanostructured metals by modifying the architectures of their interfaces. The amount, structure and distribution of several types of interfaces, such as high- and low-angle grain boundaries and twin boundaries, are discussed. I survey several examples of materials with nanotwinned and nanolaminated structures, as well as with gradient nanostructures, describing the techniques used to produce such samples and tracing their exceptional performances back to the nanoscale architectures of their interfaces. The incorporation of structural defects, in particular of interfaces, into crystalline lattices results in enhanced material properties. In this Review, different types of boundaries and interfaces are discussed, including high- and low-angle grain boundaries, twin boundaries, nanotwinned and nanolaminated structures, and gradient nanostructures.

Stabilizing nanostructures in metals using grain and twin boundary architectures

Review on superior strength and enhanced ductility of metallic nanomaterials

Mechanical properties of high-entropy alloys with emphasis on face-centered cubic alloys

Nanostructured metals are generally unstable; their grains grow rapidly even at low temperatures, rendering them difficult to process and often unsuitable for usage. Alloying has been found to improve stability, but only in a few empirically discovered systems. We have developed a theoretical framework with which stable nanostructured alloys can be designed. A nanostructure stability map based on a thermodynamic model is applied to design stable nanostructured tungsten alloys. We identify a candidate alloy, W-Ti, and demonstrate substantially enhanced stability for the high-temperature, long-duration conditions amenable to powder-route production of bulk nanostructured tungsten. This nanostructured alloy adopts a heterogeneous chemical distribution that is anticipated by the present theoretical framework but unexpected on the basis of conventional bulk thermodynamics.

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Design of stable nanocrystalline alloys.

Design of Stable Nanocrystalline Alloys

Stability of binary nanocrystalline alloys against grain growth and phase separation

Grain boundary segregation provides a method for stabilization of nanocrystalline metals—an alloying element that will segregate to the boundaries can lower the grain boundary energy, attenuating the driving force for grain growth. The segregation strength relative to the mixing enthalpy of a binary system determines the propensity for segregation stabilization. This relationship has been codified for the design space of positive enthalpy alloys; unfortunately, quantitative values for the grain boundary segregation enthalpy exist in only very few material systems, hampering the prospect of nanocrystalline alloy design. Here we present a Miedema-type model for estimation of grain boundary segregation enthalpy, with which potential nanocrystalline phase-forming alloys can be rapidly screened. Calculations of the necessary enthalpies are made for ∼2500 alloys and used to make predictions about nanocrystalline stability.

/pdf/estimation-of-grain-boundary-segregation-enthalpy-and-its-3wtbafbqed.pdf

Estimation of grain boundary segregation enthalpy and its role in stable nanocrystalline alloy design

It is a new beginning for innovative fundamental and applied science in nanocrystalline materials. Many of the processing and consolidation challenges that have haunted nanocrystalline materials are now more fully understood, opening the doors for bulk nanocrystalline materials and parts to be produced. While challenges remain, recent advances in experimental, computational, and theoretical capability have allowed for bulk specimens that have heretofore been pursued only on a limited basis. This article discusses the methodology for synthesis and consolidation of bulk nanocrystalline materials using mechanical alloying, the alloy development and synthesis process for stabilizing these materials at elevated temperatures, and the physical and mechanical properties of nanocrystalline materials with a focus throughout on nanocrystalline copper and a nanocrystalline Cu-Ta system, consolidated via equal channel angular extrusion, with properties rivaling that of nanocrystalline pure Ta. Moreover, modeling and simulation approaches as well as experimental results for grain growth, grain boundary processes, and deformation mechanisms in nanocrystalline copper are briefly reviewed and discussed. Integrating experiments and computational materials science for synthesizing bulk nanocrystalline materials can bring about the next generation of ultrahigh strength materials for defense and energy applications.

/pdf/bulk-nanocrystalline-metals-review-of-the-current-state-of-4kspl8d0zk.pdf

Heather A. Murdoch

Papers

Design of stable nanocrystalline alloys.

Design of Stable Nanocrystalline Alloys

Stability of binary nanocrystalline alloys against grain growth and phase separation

Estimation of grain boundary segregation enthalpy and its role in stable nanocrystalline alloy design

Bulk Nanocrystalline Metals: Review of the Current State of the Art and Future Opportunities for Copper and Copper Alloys