A new epoxy-based ink is reported, which enables 3D printing of lightweight cellular composites with controlled alignment of multiscale, high-aspectratio fiber reinforcement to create hierarchical structures inspired by balsa wood. Young's modulus values up to 10 times higher than existing commercially available 3D-printed polymers are attainable, while comparable strength values are maintained.

3D-Printing of Lightweight Cellular Composites

New microproducts need the utilization of a diversity of materials and have complicated three-dimensional (3D) microstructures with high aspect ratios. To date, many micromanufacturing processes have been developed but specific class of such processes are applicable for fabrication of functional and true 3D microcomponents/assemblies. The aptitude to process a broad range of materials and the ability to fabricate functional and geometrically complicated 3D microstructures provides the additive manufacturing (AM) processes some profits over traditional methods, such as lithography-based or micromachining approaches investigated widely in the past. In this paper, 3D micro-AM processes have been classified into three main groups, including scalable micro-AM systems, 3D direct writing, and hybrid processes, and the key processes have been reviewed comprehensively. Principle and recent progress of each 3D micro-AM process has been described, and the advantages and disadvantages of each process have been presented.

/pdf/a-review-on-3d-micro-additive-manufacturing-technologies-1kbpeb2xb5.pdf

A review on 3D micro-additive manufacturing technologies

The use of liquid metals based on gallium for soft and stretchable electronics is discussed. This emerging class of electronics is motivated, in part, by the new opportunities that arise from devices that have mechanical properties similar to those encountered in the human experience, such as skin, tissue, textiles, and clothing. These types of electronics (e.g., wearable or implantable electronics, sensors for soft robotics, e-skin) must operate during deformation. Liquid metals are compelling materials for these applications because, in principle, they are infinitely deformable while retaining metallic conductivity. Liquid metals have been used for stretchable wires and interconnects, reconfigurable antennas, soft sensors, self-healing circuits, and conformal electrodes. In contrast to Hg, liquid metals based on gallium have low toxicity and essentially no vapor pressure and are therefore considered safe to handle. Whereas most liquids bead up to minimize surface energy, the presence of a surface oxide on these metals makes it possible to pattern them into useful shapes using a variety of techniques, including fluidic injection and 3D printing. In addition to forming excellent conductors, these metals can be used actively to form memory devices, sensors, and diodes that are completely built from soft materials. The properties of these materials, their applications within soft and stretchable electronics, and future opportunities and challenges are considered.

Stretchable and Soft Electronics using Liquid Metals.

Hydrogels are hydrophilic polymer-based materials with high water content and physical characteristics that resemble the native extracellular matrix. Because of their remarkable properties, hydrogel systems are used for a wide range of biomedical applications, such as three-dimensional (3D) matrices for tissue engineering, drug-delivery vehicles, composite biomaterials, and as injectable fillers in minimally invasive surgeries. In addition, the rational design of hydrogels with controlled physical and biological properties can be used to modulate cellular functionality and tissue morphogenesis. Here, the development of advanced hydrogels with tunable physiochemical properties is highlighted, with particular emphasis on elastomeric, light-sensitive, composite, and shape-memory hydrogels. Emerging technologies developed over the past decade to control hydrogel architecture are also discussed and a number of potential applications and challenges in the utilization of hydrogels in regenerative medicine are reviewed. It is anticipated that the continued development of sophisticated hydrogels will result in clinical applications that will improve patient care and quality of life.

/pdf/25th-anniversary-article-rational-design-and-applications-of-4vstyfvewj.pdf

25th Anniversary Article: Rational Design and Applications of Hydrogels in Regenerative Medicine

With the arising of global climate change and resource shortage, in recent years, increased attention has been paid to environmentally friendly materials. Trees are sustainable and renewable materials, which give us shelter and oxygen and remove carbon dioxide from the atmosphere. Trees are a primary resource that human society depends upon every day, for example, homes, heating, furniture, and aircraft. Wood from trees gives us paper, cardboard, and medical supplies, thus impacting our homes, school, work, and play. All of the above-mentioned applications have been well developed over the past thousands of years. However, trees and wood have much more to offer us as advanced materials, impacting emerging high-tech fields, such as bioengineering, flexible electronics, and clean energy. Wood naturally has a hierarchical structure, composed of well-oriented microfibers and tracheids for water, ion, and oxygen transportation during metabolism. At higher magnification, the walls of fiber cells have an interes...

https://www.fpl.fs.fed.us/documnts/pdf2016/fpl_2016_zhu001.pdf

Wood-Derived Materials for Green Electronics, Biological Devices, and Energy Applications.

Figure 1 . a) Optical image of a rollerball pen loaded with a conductive silver ink. The background shows conductive text written on Xerox paper. b and c) SEM images of the side and top views of the rollerball pen. d) Optical image of the rollerball pen tip, captured during writing a conductive silver track on a Xerox paper. Printed electronics constitute an emerging class of materials with potential application in photovoltaics, [ 1 ] transistors, [ 2 , 3 ] displays, [ 4–6 ] batteries, [ 7 ] antennas, [ 8 ] and sensors. [ 9 , 10 ] Recent attention has focused on paper substrates as a low-cost, enabling platform for fl exible, lightweight, and disposable devices. [ 11–13 ]

Pen‐on‐Paper Flexible Electronics

J J Adams ,[+] Prof J T Bernhard Department of Electrical and Computer Engineering University of Illinois at Urbana-Champaign Urbana, IL 61801, USA E-mail: jbernhar@illinoisedu Dr E B Duoss ,[+,++] T F Malkowski ,[+] Dr B Y Ahn , Prof J A Lewis Department of Materials Science and Engineering University of Illinois at Urbana-Champaign Urbana, IL 61801 USA E-mail: jalewis@illinoisedu Dr M J Motala , Prof R G Nuzzo Department of Chemistry University of Illinois at Urbana-Champaign Urbana, Illinois 61801, USA [+] These authors contributed equally to this work [++] Presently at Lawrence Livermore National Laboratory, Center for Microand NanoTechnology, Livermore, CA 94550 USA

Conformal Printing of Electrically Small Antennas on Three‐Dimensional Surfaces

We demonstrate a class of microstrip patch antennas that are stretchable, mechanically tunable, and reversibly deformable. The radiating element of the antenna consists of highly conductive and stretchable material with screen-printed silver nanowires embedded in the surface layer of an elastomeric substrate. A 3-GHz microstrip patch antenna and a 6-GHz 2-element patch array are fabricated. Radiating properties of the antennas are characterized under tensile strain and agree well with the simulation results. The antenna is reconfigurable because the resonant frequency is a function of the applied tensile strain. The antenna is thus well suited for applications like wireless strain sensing. The material and fabrication technique reported here could be extended to achieve other types of stretchable antennas with more complex patterns and multilayer structures.

https://liliansong.weebly.com/uploads/2/2/4/0/22407150/acsami2014.pdf

Stretchable and reversibly deformable radio frequency antennas based on silver nanowires.

Soft conductors are created by embedding liquid metal nanoparticles between two elastomeric sheets. Initially, the particles form an electrically insulating composite. Soft circuit boards can be handwritten by a stylus, which sinters the particles into conductive traces by applying localized mechanical pressure to the elastomeric sheets. Antennas with tunable frequencies are formed by sintering nanoparticles in microchannels.

Handwritten, Soft Circuit Boards and Antennas Using Liquid Metal Nanoparticles.

We describe a new electrochemical method for reversible, pump-free control of liquid eutectic gallium and indium (EGaIn) in a capillary. Electrochemical deposition (or removal) of a surface oxide on the EGaIn significantly lowers (or increases) its interfacial tension as a means to induce the liquid metal in (or out) of the capillary. A fabricated prototype demonstrates this method in a reconfigurable antenna application in which EGaIn forms the radiating element. By inducing a change in the physical length of the EGaIn, the operating frequency of the antenna tunes over a large bandwidth. This purely electrochemical mechanism uses low, DC voltages to tune the antenna continuously and reversibly between 0.66 GHz and 3.4 GHz resulting in a 5:1 tuning range. Gain and radiation pattern measurements agree with electromagnetic simulations of the device, and its measured radiation efficiency varies from 41% to 70% over its tuning range.

Jacob J. Adams

Papers

Pen‐on‐Paper Flexible Electronics

Conformal Printing of Electrically Small Antennas on Three‐Dimensional Surfaces

Stretchable and reversibly deformable radio frequency antennas based on silver nanowires.

Handwritten, Soft Circuit Boards and Antennas Using Liquid Metal Nanoparticles.

A reconfigurable liquid metal antenna driven by electrochemically controlled capillarity