Showing papers by "Jan D'Haen published in 2017"

Surface Roughness Reduction of Additive Manufactured Products by Applying a Functional Coating Using Ultrasonic Spray Coating

Abstract: To reduce the high surface roughness of additive manufactured (AM) products, typically a post-treatment is required. Subtractive post-treatments are often performed by hand and are therefore expensive and time consuming, whereas conventional additive post-treatments, such as pneumatic spray coating, require large quantities of coating material. Ultrasonic spray coating, in contrast, is an additive post-treatment technology capable of applying coatings in an efficient way, resulting in less material usage. In this paper, we investigate the application of the ultrasonic spray coating process and the final properties of the coated AM part by applying a thin coating to reduce surface roughness of the AM substrate and to impart hydrophobic functionality. The hydrophobic coating is applied onto flat selective laser sintered (SLS) surfaces prepared from polyamide 12 (PA12) having a surface roughness of Ra = 20 µm. The hydrophobic coating consists of 5 wt % polyvinylidene fluoride (PVDF) in acetone. The coated substrates are analyzed for roughness using a profilometer, a contact angle using a goniometer, and a coating uniformity and thickness using light and scanning electron microscopes. The layer formation applying the ultrasonic spray coating is studied and compared with layer formation using pneumatic spray coating. It is found that a roughness reduction down to 5 µm was achieved via an ultrasonic spray coating with 30 layers of PVDF solution. It is shown in cross-section electron microscopy pictures that, due to the nature of the ultrasonically generated droplets, the rough and porous surface of the SLS surface is filled with the PVDF material after which the roughness is reduced by adding a thin layer on top. In comparison to a standard industry-applied pneumatic spray coating process, the results obtained from ultrasonic spray coating show less material usage, a reduced roughness, and a better filling of the pores, obviously resulting in optimized adhesion.

Ultrasonically spray coated silver layers from designed precursor inks for flexible electronics

Abstract: Integration of electronic circuit components onto flexible materials such as plastic foils, paper and textiles is a key challenge for the development of future smart applications. Therefore, conductive metal features need to be deposited on temperature sensitive substrates in a fast and straightforward way. The feasibility of these emerging (nano-) electronic technologies depends on the availability of well-designed deposition techniques and on novel functional metal inks. As ultrasonic spray coating (USSC) is one of the most promising techniques to meet the above requirements, innovative metal organic decomposition (MOD) inks are designed to deposit silver features on plastic foils. Various amine ligands were screened and their influence on the ink stability and the characteristics of the resulting metal depositions were evaluated to determine the optimal formulation. Eventually, silver layers with excellent performance in terms of conductivity (15% bulk silver conductivity), stability, morphology and adhesion could be obtained, while operating in a very low temperature window of 70 °C-120 °C. Moreover, the optimal deposition conditions were determined via an in-depth analysis of the ultrasonically sprayed silver layers. Applying these tailored MOD inks, the USSC technique enabled smooth, semi-transparent silver layers with a tunable thickness on large areas without time-consuming additional sintering steps after deposition. Therefore, this novel combination of nanoparticle-free Ag-inks and the USSC process holds promise for high throughput deposition of highly conductive silver features on heat sensitive substrates and even 3D objects.

Aqueous solution–gel precursors for LiFePO 4 lithium ion battery cathodes, their decomposition and phase formation

Abstract: Several aqueous solution–gel precursors for the Li ion battery cathode material LiFePO4, were synthesized. These differ in their composition, both regarding their Fe source, as well as in the complexing agent present. Fe(II) lactate hydrate is for the first time used as Fe2+ source. The ability to use an Fe3+ source (Fe(III) nitrate nonahydrate) for the synthesis of LiFePO4 is also investigated. Our results show that it is possible to reduce the Fe3+ to Fe2+, necessary to enable LiFePO4 phase formation, during annealing under specific conditions. The decomposition behavior for these precursors in dry air, as well as in an inert atmosphere, is shown. Raman spectroscopy is used to evaluate the structure of the carbon phases present after annealing of the precursor powders.

The pretarsus of the honeybee

Abstract: Although the honeybee ( Apis mellifera L.) is a well-studied species, the functional morphology of its pretarsal structure is still not fully understood. We conducted an in-depth scanning electron microscopic study on these complex structures to contribute to the comprehension of the pretarsal structure-function relationships. As a result, this study has provided valuable information on the ultrastructure of the pretarsus, and in particular on the spines of the unguitractor surface and the small spines and scalloped surface of the claws with longitudinal grooves. Special attention was given to the adhesive contact zone of the arolium with its highly specialized fibrillary cuticle texture. Remarkably, several of the observed pretarsal structures, such as the pyramidal structures on the unguitractor and the thin hairs on both the grooved claws, and the hairs of the manubrium have not been previously described. All observed structures in this study were characterized with respect to their possible physiological and mechanical roles.