Magnesium alloys have received an increasing interest in the past 12 years for potential applications in the automotive, aircraft, aerospace, and electronic industries. Many of these alloys are strong because of solid-state precipitates that are produced by an age-hardening process. Although some strength improvements of existing magnesium alloys have been made and some novel alloys with improved strength have been developed, the strength level that has been achieved so far is still substantially lower than that obtained in counterpart aluminum alloys. Further improvements in the alloy strength require a better understanding of the structure, morphology, orientation of precipitates, effects of precipitate morphology, and orientation on the strengthening and microstructural factors that are important in controlling the nucleation and growth of these precipitates. In this review, precipitation in most precipitation-hardenable magnesium alloys is reviewed, and its relationship with strengthening is examined. It is demonstrated that the precipitation phenomena in these alloys, especially in the very early stage of the precipitation process, are still far from being well understood, and many fundamental issues remain unsolved even after some extensive and concerted efforts made in the past 12 years. The challenges associated with precipitation hardening and age hardening are identified and discussed, and guidelines are outlined for the rational design and development of higher strength, and ultimately ultrahigh strength, magnesium alloys via precipitation hardening.

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Precipitation and Hardening in Magnesium Alloys

Nanocrystalline magnesium alloys having high tensile strength, high elevated-temperature tensile strength, high-strain-rate superplasticity and high thermal stability have been developed in Mg 97 Zn 1 Y 2 (at% I alloy by rapidly solidified powder metallurgy (RS P/M) processing. The tensile yield strength and elongation that were dependent on the consolidation temperature were in the ranges of 480 to 610MPa and 5 to 16%, respectively. Young's modulus of the RS P/M alloy was 45 GPa. The specific tensile yield strength was four times as high as that of a commercial AZ91-T6 alloy, and was higher than those of conventional titanium (Ti-6Al-4V) and aluminum (7075-T6) alloys. The RS P/M alloys exhibited excellent elevated-temperature yield strength that was 510 MPa at 423 K. The RS P/M alloy also exhibited high-strain-rate superplasticity at a wide strain-rate range from I × 10 - to I × 10 0 s -1 and at a low temperature of 623 K. It is expected that the Mg 97 Zn 1 Y 2 RS P/M alloy can he applied in some fields that requires simultaneously the high specific strength at ambient and elevated temperatures and high workability.

Rapidly Solidified Powder Metallurgy Mg97Zn1Y2Alloys with Excellent Tensile Yield Strength above 600 MPa

Recent advances on the development of magnesium alloys for biodegradable implants.

Bulk metallic glass (BMG) formers are multicomponent alloys that vitrify with remarkable ease during solidification. Technological interest in these materials has been generated by their unique properties, which often surpass those of conventional structural materials. The metastable nature of BMGs, however, has imposed a barrier to broad commercial adoption, particularly where the processing requirements of these alloys conflict with conventional metal processing methods. Research on the crystallization of BMG formers has uncovered novel thermoplastic forming (TPF)-based processing opportunities. Unique among metal processing methods, TPF utilizes the dramatic softening exhibited by a BMG as it approaches its glass-transition temperature and decouples the rapid cooling required to form a glass from the forming step. This article reviews crystallization processes in BMG former and summarizes and compares TPF-based processing methods. Finally, an assessment of scientific and technological advancements required for broader commercial utilization of BMGs will be made.

Processing of Bulk Metallic Glass

Long-period ordered structure in a high-strength nanocrystalline Mg-1 at% Zn-2 at% Y alloy studied by atomic-resolution Z-contrast STEM

A magnesium (Mg) solid solution with a long periodic hexagonal structure was found in a Mg97Zn1Y2 (at.%) alloy in a bulk form prepared by warm extrusion of atomized powders at 573 K. The novel structure has an ABACAB-type six layered packing with lattice parameters of a = 0.322 nm and c = 3 × 0.521 nm. The Mg solid solution has fine grain sizes of 100 to 150 nm and contains 0.78 at.% Zn and 1.82 at.% Y. In addition, cubic Mg24Y5 particles with a size of about 7 nm are dispersed at small volume fractions of less than 10% in the Mg matrix. The specific density (ρ) of the extruded bulk Mg–Zn–Y alloy was 1.84 Mg/m3. The tensile yield strength (σy) and elongation (δ) are 610 MPa and 5%, respectively, at room temperature, and the specific yield strength defined by the ratio of σy to ρ is as high as 3.3 × 105 Nm/kg. High σy values exceeding 400 MPa are also maintained at temperatures up to 473 K. It is noticed that the σy levels are 2.5 to 5 times higher than those for conventional high-strength type Mg-based alloys. The Mg-based alloy also exhibits a high-strain-rate superplasticity with large δ of 700 to 800% at high strain rates of 0.1 to 0.2 s−1 and 623 K. The excellent mechanical properties are due to the combination of the fine grain size, new long periodic hexagonal solid solution containing Y and Zn, and dispersion of fine Mg24Y5 particles. The new Mg-based alloy is expected to be used in many fields.

https://www.cambridge.org/core/services/aop-cambridge-core/content/view/S0884291400068667

Novel hexagonal structure and ultrahigh strength of magnesium solid solution in the Mg–Zn–Y system

Diamond-like carbon (DLC) has recently attracted much attention as a solid-state lubricant, because of its resistance to wear, low friction, and low abrasion. Several factors, such as the hydrogen atoms in DLC and transfer film formation are important for improving the tribological characteristics of DLC. In this paper, we discuss the low-friction mechanism of DLC by using our tight-binding quantum chemical molecular dynamics method. The method employs a DLC film sliding simulation in order to explore the effect of hydrogen atoms on the carbon-based transfer film. The formation of C–C bonds between DLC films increases friction, while surface hydrogen atoms suppress C–C bond formation, which results in the low-friction state. Moreover, the steric effect of hydrogen molecule generation was found to remove the load from the substrate, inhibiting C–C bond formation. In addition, we determined that surface hydrogen atoms play a key role in the cleavage of C–C bonds formed during sliding of DLC films.

Tribochemical Reaction Dynamics Simulation of Hydrogen on a Diamond-like Carbon Surface Based on Tight-Binding Quantum Chemical Molecular Dynamics

A magnesium (Mg) solid solution with a novel long periodic hexagonal structure was formed for a Mg97Zn1Y2 (at%) alloy in a rod form prepared by extrusion of atomized powders at 573 K as well as in a melt-spun ribbon form. The novel structure of the rod alloy had an ABACAB-type six layered packing with lattice parameters of a = 0.322 nm and c = 3 × 0.521 nm. The Mg phase in the extruded rod alloy had fine grain sizes of 100 to 150 nm and included cubic Mg24Y5 particles with a size of about 10 nm at volume fractions below 10%. The density (ρ) was 1.84Mg/m 3 . The tensile yield strength (σy) and elongation of the rod alloy were 610 MPa and 5%, respectively, and the specific strength defined by the ratio of σy to ρ was 330 MPa/(Mg/m 3 ), being the highest among all metallic alloys. The σy is 2.7 to 8 times higher than those for conventional high-strength Mg-based alloys. The excellent mechanical properties are due to the combination of fine grain size, new long periodic hexagonal solid solution, homogeneous dispersion of fine Mg24Y5 particles inside the nano-grains and the absence of the second precipitates along the grain boundary. The new Mg-based alloy is promising for future uses in many fields.

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Novel hexagonal structure of ultra-high strength magnesium-based alloys

Recently, much attention has been given to diamond-like carbon (DLC) as a solid-state lubricant, because it exhibits high resistance to wear, low friction and low abrasion. Experimentally it is reported that gas environments are very important for improving the tribological characteristics of DLC films. Recently one of the authors in the present paper, J.-M. Martin, experimentally observed that the low friction of DLC films is realized under alcohol environments. In the present paper, we aim to clarify the low-friction mechanism of the DLC films under methanol environments by using our tight-binding quantum chemical molecular dynamics method. We constructed the simulation model in which one methanol molecule is sandwiched between two hydrogen-terminated DLC films. Then, we performed sliding simulations of the DLC films. We observed the chemical reaction of the methanol molecule under sliding conditions. The methanol molecule decomposed and then OH-termination of the DLC was realized and the CH3 species was incorporated into the DLC film. We already reported that the OH-terminated DLC film is very effective to achieve good low-friction properties under high pressure conditions, compared to H-terminated DLC films. Here, we suggest that methanol environments are very effective to realize the OH-termination of DLC films which leads to the good low-friction properties.

Fate of methanol molecule sandwiched between hydrogen-terminated diamond-like carbon films by tribochemical reactions: tight-binding quantum chemical molecular dynamics study

Kentaro Hayashi

Papers

Rapidly Solidified Powder Metallurgy Mg97Zn1Y2Alloys with Excellent Tensile Yield Strength above 600 MPa

Novel hexagonal structure and ultrahigh strength of magnesium solid solution in the Mg–Zn–Y system

Tribochemical Reaction Dynamics Simulation of Hydrogen on a Diamond-like Carbon Surface Based on Tight-Binding Quantum Chemical Molecular Dynamics

Novel hexagonal structure of ultra-high strength magnesium-based alloys

Fate of methanol molecule sandwiched between hydrogen-terminated diamond-like carbon films by tribochemical reactions: tight-binding quantum chemical molecular dynamics study