There is, I think, something ethereal about i —the square root of minus one. I remember first hearing about it at school. It seemed an odd beast at that time—an intruder hovering on the edge of reality.

Usually familiarity dulls this sense of the bizarre, but in the case of i it was the reverse: over the years the sense of its surreal nature intensified. It seemed that it was impossible to write mathematics that described the real world in …

I and i

Additive manufacturing, otherwise known as three-dimensional (3D) printing, is driving major innovations in many areas, such as engineering, manufacturing, art, education and medicine. Recent advances have enabled 3D printing of biocompatible materials, cells and supporting components into complex 3D functional living tissues. 3D bioprinting is being applied to regenerative medicine to address the need for tissues and organs suitable for transplantation. Compared with non-biological printing, 3D bioprinting involves additional complexities, such as the choice of materials, cell types, growth and differentiation factors, and technical challenges related to the sensitivities of living cells and the construction of tissues. Addressing these complexities requires the integration of technologies from the fields of engineering, biomaterials science, cell biology, physics and medicine. 3D bioprinting has already been used for the generation and transplantation of several tissues, including multilayered skin, bone, vascular grafts, tracheal splints, heart tissue and cartilaginous structures. Other applications include developing high-throughput 3D-bioprinted tissue models for research, drug discovery and toxicology.

3D bioprinting of tissues and organs

Natural structural materials are built at ambient temperature from a fairly limited selection of components. They usually comprise hard and soft phases arranged in complex hierarchical architectures, with characteristic dimensions spanning from the nanoscale to the macroscale. The resulting materials are lightweight and often display unique combinations of strength and toughness, but have proven difficult to mimic synthetically. Here, we review the common design motifs of a range of natural structural materials, and discuss the difficulties associated with the design and fabrication of synthetic structures that mimic the structural and mechanical characteristics of their natural counterparts.

Bioinspired structural materials

Additive manufacturing (AM) alias 3D printing translates computer-aided design (CAD) virtual 3D models into physical objects. By digital slicing of CAD, 3D scan, or tomography data, AM builds objects layer by layer without the need for molds or machining. AM enables decentralized fabrication of customized objects on demand by exploiting digital information storage and retrieval via the Internet. The ongoing transition from rapid prototyping to rapid manufacturing prompts new challenges for mechanical engineers and materials scientists alike. Because polymers are by far the most utilized class of materials for AM, this Review focuses on polymer processing and the development of polymers and advanced polymer systems specifically for AM. AM techniques covered include vat photopolymerization (stereolithography), powder bed fusion (SLS), material and binder jetting (inkjet and aerosol 3D printing), sheet lamination (LOM), extrusion (FDM, 3D dispensing, 3D fiber deposition, and 3D plotting), and 3D bioprinting....

Polymers for 3D Printing and Customized Additive Manufacturing

Additive manufacturing processes take the information from a computer-aided design (CAD) file that is later converted to a stereolithography (STL) file. In this process, the drawing made in the CAD software is approximated by triangles and sliced containing the information of each layer that is going to be printed. There is a discussion of the relevant additive manufacturing processes and their applications. The aerospace industry employs them because of the possibility of manufacturing lighter structures to reduce weight. Additive manufacturing is transforming the practice of medicine and making work easier for architects. In 2004, the Society of Manufacturing Engineers did a classification of the various technologies and there are at least four additional significant technologies in 2012. Studies are reviewed which were about the strength of products made in additive manufacturing processes. However, there is still a lot of work and research to be accomplished before additive manufacturing technologies become standard in the manufacturing industry because not every commonly used manufacturing material can be handled. The accuracy needs improvement to eliminate the necessity of a finishing process. The continuous and increasing growth experienced since the early days and the successful results up to the present time allow for optimism that additive manufacturing has a significant place in the future of manufacturing.

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A Review of Additive Manufacturing

Novel collagen scaffolds with predefined internal morphology made by solid freeform fabrication

Summary: A drop-on-demand ink-jet printer has been used to print a silver-organic solution onto glass substrates. Conductive silver tracks were obtained by heat treatment of the ink-jet printed deposits at temperatures ranging from 125 °C–200 °C in air. Resistivity values were found to have dropped to two to three times the theoretical resisitivity of bulk silver after temperatures of 150 °C and above were used.

Resistivity values of a silver-based ink.

A Low Curing Temperature Silver Ink for Use in Ink‐Jet Printing and Subsequent Production of Conductive Tracks

The volume and velocity of droplets ejected from a piezoelectric droplet generator, as used in ink-jet printing, have been studied for a range of concentrated suspensions of submicron alumina particles as a function of driving signal voltage, frequency, and peak shape. Drop velocity and volume are found to show a linear relation with driving voltage, but show a more complicated and periodic behavior with changing frequency and peak width. This periodic dependence is shown to be a function of the acoustic properties of the fluid-filled chamber in the droplet generator. However, a simple model considering propagation of pressure waves along the tubular actuator is not consistent with experimental data if the ends are modeled as step changes in acoustic impedance. By comparing the data with that in the literature, it is proposed that the acoustic boundary condition (impedance change) at the orifice where drops are ejected is a function of orifice size and extrapolates to a closed boundary condition, as the o...

Ink-jet delivery of particle suspensions by piezoelectric droplet ejectors

Inkjet printing is an attractive method for patterning and fabricating objects directly from design or image files without the need for masks, patterns, or dies. In order to achieve this with metals or ceramics, it is often necessary to print them as highly concentrated suspensions of powders in liquids. Such liquid suspensions must have physical properties appropriate to the inkjet delivery mechanism. These properties are presented using a nondimensional formalism to illustrate the requirements for both drop formation and spreading on impact. Further critical issues relevant to inkjet printing of particulate suspensions are discussed and illustrated with experiments on a model alumina-containing colloidal suspension.

https://www.cambridge.org/core/services/aop-cambridge-core/content/view/S0883769400019485

Inkjet Printing of Highly Loaded Particulate Suspensions

An increasing demand for directed assembly of biologically relevant materials, with prescribed three-dimensional hierarchical organizations, is stimulating technology developments with the ultimate goal of re-creating multicellular tissues and organs de novo. Existing techniques, mostly adapted from other applications or fields of research, are capable of independently meeting partial requirements for engineering biological or biomimetic structures, but their integration toward organ engineering is proving difficult. Inspired by recent developments in material transfer processes operating at all relevant length scales--from nano to macro--which are amenable to biological elements, a new research field of bioprinting and biopatterning has emerged. Here we present a short review regarding the framework, state of the art, and perspectives of this new field, based on the findings presented at a recent international workshop.

Nuno M. Reis

Papers

Novel collagen scaffolds with predefined internal morphology made by solid freeform fabrication

A Low Curing Temperature Silver Ink for Use in Ink‐Jet Printing and Subsequent Production of Conductive Tracks

Ink-jet delivery of particle suspensions by piezoelectric droplet ejectors

Inkjet Printing of Highly Loaded Particulate Suspensions

Review: bioprinting: a beginning.