비만아 부모의 돌봄 경험: q 방법론

This paper summarizes the basic properties of ceramic materials for thermal barrier coatings. Ceramics, in contrast to metals, are often more resistant to oxidation, corrosion and wear, as well as being better thermal insulators. Except yttria stabilized zirconia, other materials such as lanthanum zirconate and rare earth oxides are also promising materials for thermal barrier coatings.

Ceramic materials for thermal barrier coatings

During the last decade a number of ceramic materials, mostly oxides have been suggested as new thermal barrier coating (TBC) materials. These new compositions have to compete with the state-of-the-art TBC material yttria stabilized zirconia (YSZ) which turns out to be difficult due to its unique properties. On the other hand YSZ has certain shortcomings especially its limited temperature capability above 1200 °C which necessitates its substitution in advanced gas turbines. In the paper an overview is tried on different new materials covering especially doped zirconia, pyrochlores, perovskites, and aluminates. Literature results and also results from our own investigations will be presented and compared to the requirements. Finally, the double-layer concept, a method to overcome the limited toughness of new TBC materials, will be discussed.

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Overview on advanced thermal barrier coatings

Thermal barrier systems have been the subject of vigorous research and development activities over the past few years, driven by the demands for enhanced reliability and substantially higher operating temperatures envisaged for the next generations of gas turbine engines. The menu of candidate materials and architectures has expanded considerably, including numerous concepts based on zirconia as well as radically different materials, multilayers and modulated distributions of porosity and chemical composition. Advances in deposition processes enable increased flexibility for tailoring composition and microstructure to local requirements within the coating system, e.g. for thermal insulation, control of interdiffusion, enhanced resistance against environmental degradation and condition monitoring. Many challenges remain but healthy and growing collaborations between the science and technology communities bode well for future progress in this area.

Emerging materials and processes for thermal barrier systems

To enhance the insulating properties of a thermal barrier coating, one has to focus on new materials with lower intrinsic thermal conductivity than established yttria-stabilized zirconia. Substances with pyrochlore structure were investigated. Starting from lanthanum zirconate, substitutions of the lanthanum by other trivalent rare-earth elements were made, and the thermal conductivity and the thermal expansion coefficient of the manufactured materials were measured. A complete substitution of the lanthanum led to increased thermal expansion coefficients, whereas the partial substitution did not show an appreciable effect. The thermal conductivities of the modified materials were lower than that of the pure lanthanum zirconate for temperatures <1000°C for all amounts and elements of substitution. A comparison of the observed values with calculated values of the thermal conductivities showed a relatively good agreement.

Thermal Conductivity and Thermal Expansion Coefficients of the Lanthanum Rare-Earth-Element Zirconate System

Lanthanum zirconate (La 2 Zr 2 O 7 , LZ) is a newly proposed material for thermal barrier coatings (TBCs). The thermal stability of LZ coating was studied in this work by long-term annealing and thermal cycling. After long-term annealing at 1400°C or thermal cycling, both LZ powder and plasma-sprayed coating still kept the pyrochlore structure, and a preferred crystal growth direction in the coating was observed by X-ray diffraction. A considerable amount of La 2 O 3 in the powder was evaporated in the plasma flame, resulting in a nonstoichiometric coating. Additionally, compared with the standard TBC material yttria-stabilized zirconia (YSZ), LZ coating has a lower thermal expansion coefficient, which leads to higher stress levels in a TBC system.

Thermal Stability of Lanthanum Zirconate Plasma‐Sprayed Coating

We report a double-ceramic-layer (DCL) thermal barrier coating (TBC) with high-entropy rare-earth zirconate (HE-REZ) as the top layer and yttria stabilized zirconia (YSZ) as the inner layer sprayed on Ni-based superalloy by atmospheric plasma spraying. La2Zr2O7 (LZ) was selected as a reference for the HE-REZ. Thermal cycling test results demonstrate that the HE-REZ/YSZ DCL coating exhibited obviously improved thermal stability when compared to the LZ/YSZ DCL coating. The reasons for the improvement of the thermal shock resistance are considered to be the anti-sinterability of the HE-REZ ceramics during the thermal cycling test attributed to the sluggish diffusion effect and as well as the better match in the coefficient of thermal expansion of HE-REZ coating with the YSZ inner layer. In addition, the HE-REZ coating maintains fluorite structure after thermal cycling test. This study makes one step forward in the development and application of high-entropy rare-earth zirconate ceramic thermal barrier coatings.

High-Entropy Thermal Barrier Coating of Rare-Earth Zirconate: A Case Study on (La0.2Nd0.2Sm0.2Eu0.2Gd0.2)2Zr2O7 Prepared by Atmospheric Plasma Spraying

Effect of spraying power on microstructure and property of nanostructured YSZ thermal barrier coatings

La2(Zr0.7Ce0.3)2O7 thermal barrier coatings prepared by electron beam-physical vapor deposition that are resistant to high temperature attack by molten silicate

Xueqiang Cao

Papers

Thermal Stability of Lanthanum Zirconate Plasma‐Sprayed Coating

High-Entropy Thermal Barrier Coating of Rare-Earth Zirconate: A Case Study on (La0.2Nd0.2Sm0.2Eu0.2Gd0.2)2Zr2O7 Prepared by Atmospheric Plasma Spraying

Effect of spraying power on microstructure and property of nanostructured YSZ thermal barrier coatings

La2(Zr0.7Ce0.3)2O7 thermal barrier coatings prepared by electron beam-physical vapor deposition that are resistant to high temperature attack by molten silicate

Failure of plasma sprayed nano-zirconia-based thermal barrier coatings exposed to molten CaO–MgO–Al2O3–SiO2 deposits