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Abradable coating applied with cold spray technique

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TLDR
In this paper, a cold spray process is used to apply an abradable coating to a substrate material at a velocity sufficiently high to cause the particles to deform and to adhere to the surface.
Abstract
A cold spray process (20) for applying an abradable coating (16) to a substrate material (12). A bond coat layer (14) and/or an abradable coating material layer (16) are applied to a substrate (12) by directing particles of the material toward the substrate surface at a velocity sufficiently high to cause the particles to deform and to adhere to the surface. Particles of the bond coat material may first be directed toward the substrate surface at a velocity sufficiently high to clean the surface (24) but not sufficiently high to cause the particles to deform and to adhere to the surface.

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Citations
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Journal ArticleDOI

Review on Cold Spray Process and Technology: Part I—Intellectual Property

TL;DR: In this paper, a review on cold spray technology is presented, starting from the first few mentions of the idea at the beginning of the 20th century to its practical discovery in Russia in the 1980s and its subsequent occidental development and commercialization.
Patent

Cold spray repair process

TL;DR: In this article, a cold spray process was used to provide a grit blasting effect prior to depositing the material in order to remove contaminants ( 48 ) from the surface of the part.
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Cold gas-dynamic spray repair on gas turbine engine components

TL;DR: In this article, a new method for repairing turbine engine components is provided, which utilizes a cold gas-dynamic spray technique to repair degradation on turbine blades, vanes and other components.
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Method to apply multiple materials with selective laser melting on a 3d article

TL;DR: In this paper, a method for manufacturing an article (1), particularly a prototype of a product or component, a tool prototype or spare part, by using selected laser melting is described.
Patent

Medical devices having vapor deposited nanoporous coatings for controlled therapeutic agent delivery

TL;DR: In this paper, an underlying region that comprises a therapeutic agent and a vapor deposited nanoporous coating (e.g., a polymeric, ceramic or metallic nanoporous coat) is used to regulate the release of the therapeutic agent from the medical device when it is placed into a subject.
References
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Journal ArticleDOI

Gas Dynamic Principles of Cold Spray

TL;DR: In this paper, an analytical model of the cold-spray process is presented, where analytical equations are solved to predict the spray particle velocities, demonstrating the interaction between the numerous geometric and material properties.
Patent

Gas-dynamic spraying method for applying a coating

TL;DR: In this article, a cold gas-dynamic spraying method for applying a coating to an article introduces into a gas particles of a powder of a metal, alloy, polymer or mechanical mixture of metal and an alloy, the particles having a particle size of from about 1 to about 50 microns.
Journal ArticleDOI

Particle Velocity and Deposition Efficiency in the Cold Spray Process

TL;DR: In this article, a laser two-focus system was used to measure in-flight particle velocities as a function of process parameters such as gas temperature, gas pressure, and powder feed rate.
Patent

Coating or ablation applicator with a debris recovery attachment

TL;DR: In this article, an environmentally compliant applicator and process for coating or ablating a substrate and for retrieving excess or ejected material from the substrate is described. But the applicator is not suitable for the handling of high-energy materials.
Patent

Segmented abradable ceramic coating

TL;DR: In this paper, a segmented abradable ceramic coating system with superior abradability and erosion resistance is presented, which is characterized by a plurality of vertical microcracks.