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Wear analysis of hot forging dies

TLDR
In this paper, the wear analysis of a closed hot forging die used at the final stage of a component has been realized and the simulation of forging process was carried out by commercially available software based on finite volume method and the depth of wear was evaluated with a constant wear coefficient.
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This article is published in Tribology International.The article was published on 2010-01-01 and is currently open access. It has received 56 citations till now. The article focuses on the topics: Wear coefficient & Forging.

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Citations
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A review on remanufacture of dies and moulds

TL;DR: In this article, the benefits of introducing remanufacture into the die and mould industry are firstly discussed, followed by a summary of the unique characteristics of remanufacturing of dies and moulds compared to those of other products.
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The failure mechanisms of hot forging dies

TL;DR: In this article, the authors describe the phenomena taking place on the surface of the dies used for hot forging and show that the most intensive wear of the tools occurs in the place of their longest contact with the material being forged, regardless of the number of produced forgings.
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Quantitative wear analysis of H13 steel tool during friction stir welding of Cu-0.8%Cr-0.1%Zr alloy

TL;DR: In this paper, the authors present quantitative wear analysis of H13 steel tool during FSW of CuCrZr alloy, and show that higher amount of total tool wear is observed for faster tool rotational speeds, and slower traverse speeds.
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Prediction of contact pressure, slip distance and wear in cold rotary forging using finite element methods

TL;DR: In this paper, a finite element (FE) method was used to predict the wear of dies and workpiece in cold rotary forging through systematically investigating the contact pressure and the contact slip distance.
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Friction behaviors in cold rotary forging of 20CrMnTi alloy

TL;DR: In this paper, the relationship between stable forming conditions and friction coefficient is first obtained by the static analysis of cold rotary forging, and then, the effects of friction coefficient on the metal flow and materials forming limit are numerically explored.
References
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Journal ArticleDOI

The wear of metals under unlubricated conditions

TL;DR: The wear of a wide range of material combinations has been studied in unlubricated conditions as mentioned in this paper, and the wear rate is accurately proportional to the load for only a limited number of combinations but there are many other examples for which the relation between wear rate and load shows only a small deviation from direct proportionality.
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Overview no. 55 Wear-Mechanism maps

TL;DR: The potential of wear-Mechanism diagrams is explored in this paper, where the rate and the regime of dominance of dry wear mechanisms are investigated empirically and by modelling by theoretical analysis calibrated to experiment.
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Simulating sliding wear with finite element method

TL;DR: In this paper, the authors presented a wear simulation approach with commercial finite element software ANSYS, which is well suited for the solving of contact problems as well as the wear simulation.
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Application of numerical simulation for wear analysis of warm forging die

TL;DR: In this paper, the authors combine the experimental techniques, wear model and numerical simulation method to predict the wear of warm forging die, which has better forming precision than hot forging process and has better formability than cold forging.
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Frequently Asked Questions (2)
Q1. What contributions have the authors mentioned in the paper "Wear analysis of hot forging dies a thesis submitted to the graduate school of natural and applied sciences of the middle east technical university by siamak abachi in partial fulfillment of the requirements for the degree of master of science in the department of mechanical engineering" ?

In this paper, a finite volume analysis of a closed die hot forging and wear measurement of the worn die is presented. 

The following future studies can be suggested: - This method can be applied for other metal forming process like warm forging or cold forging to obtain new values of wear coefficients. - Effects of contact pressure, sliding velocity and temperature can be studied on wear coefficient. The study can be extended for forgings with different geometries. - A database can be prepared by study on the different die and forging materials.