Showing papers by "Hossein Beladi published in 2018"

An Analysis on the Constitutive Models for Forging of Ti6Al4V Alloy Considering the Softening Behavior

Abstract: This paper developed high-temperature deformation constitutive models for a Ti6Al4V alloy using an empirical-based Arrhenius equation and an enhanced version of the authors’ physical-based EM + Avrami equations. The initial microstructure was a partially equiaxed α + β grain structure. A wide range of experimental data was obtained from hot compression of the Ti6Al4 V alloy at deformation temperatures ranging from 720 to 970 °C, and at strain rates varying from 0.01 to 10 s−1. The friction- and adiabatic-corrected flow curves were used to identify the parameter values of the constitutive models. Both models provided good overall accuracy of the flow stress. The generalized modified Arrhenius model was better at predicting the flow stress at lower strain rates. However, the model was inaccurate in predicting the peak strain. In contrast, the enhanced physical-based EM + Avrami model revealed very good accuracy at intermediate and high strain rates, but it was also better at predicting the peak strain. Blind sample tests revealed that the EM + Avrami maintained good predictions on new (unseen) data. Thus, the enhanced EM + Avrami model may be preferred over the Arrhenius model to predict the flow behavior of Ti6Al4V alloy during industrial forgings, when the initial microstructure is partially equiaxed.

Strain hardening and nanocrystallization behaviors in Hadfield steel subjected to surface severe plastic deformation

Abstract: A gradient nanocrystalline layer with a thickness in a range of millimeter magnitude was successfully produced on the surface of Hadfield steel by a novel severe plastic deformation technology, high speed pounding. The surface hardness was measured, and the microstructure evolution during nanocrystallization process was characterized by X-ray diffraction and transmission electron microscopy. Results showed that the hardness increment and nanocrystallization in Hadfield steel were obtained at different stages under high speed pounding. The first stage was strain hardening, where surface hardness of Hadfield steel increased gradually during high speed pounding until a steady-state value was obtained. The hardening degree and rate of Hadfield steel were determined by deformation stress and strain rate, respectively. The second stage was microstructure nanocrystallization, at which twin boundaries interacted with dislocations to form general high angle grain boundaries. In this stage, the surface hardness of Hadfield steel remained basically the same. Moreover, a physical model was established to explain the strain hardening and surface nanocrystallization behaviors in accordance with the microstructure evolution at different stages in Hadfield steel.

Microstructure Evolution and Mechanical Behavior of a CMnSiAl TRIP Steel Subjected to Partial Austenitization Along with Quenching and Partitioning Treatment

Abstract: The present study investigated the microstructure evolution and mechanical behavior in a low carbon CMnSiAl transformation-induced plasticity (TRIP) steel, which was subjected to a partial austenitization at 1183 K (910 °C) followed by one-step quenching and partitioning (Q&P) treatment at different isothermal holding temperatures of [533 K to 593 K (260 °C to 320 °C)]. This thermal treatment led to the formation of a multi-phase microstructure consisting of ferrite, tempered martensite, bainitic ferrite, fresh martensite, and retained austenite, offering a superior work-hardening behavior compared with the dual-phase microstructure (i.e., ferrite and martensite) formed after partial austenitization followed by water quenching. The carbon enrichment in retained austenite was related to not only the carbon partitioning during the isothermal holding process, but also the carbon enrichment during the partial austenitization and rapid cooling processes, which has broadened our knowledge of carbon partitioning mechanism in conventional Q&P process.

The Role of Grain Orientation and Grain Boundary Characteristics in the Mechanical Twinning Formation in a High Manganese Twinning-Induced Plasticity Steel

Abstract: In the current study, the dependence of mechanical twinning on grain orientation and grain boundary characteristics was investigated using quasi in-situ tensile testing. The grains of three main orientations (i.e., 〈111〉, 〈110〉, and 〈100〉 parallel to the tensile axis (TA)) and certain characteristics of grain boundaries (i.e., the misorientation angle and the inclination angle between the grain boundary plane normal and the TA) were examined. Among the different orientations, 〈111〉 and 〈100〉 were the most and the least favored orientations for the formation of mechanical twins, respectively. The 〈110〉 orientation was intermediate for twinning. The annealing twin boundaries appeared to be the most favorable grain boundaries for the nucleation of mechanical twinning. No dependence was found for the inclination angle of annealing twin boundaries, but the orientation of grains on either side of the annealing twin boundary exhibited a pronounced effect on the propensity for mechanical twinning. Annealing twin boundaries adjacent to high Taylor factor grains exhibited a pronounced tendency for twinning regardless of their inclination angle. In general, grain orientation has a significant influence on twinning on a specific grain boundary.

Five-parameter crystallographic characteristics of the interfaces formed during ferrite to austenite transformation in a duplex stainless steel

Abstract: The crystallography of interfaces in a duplex stainless steel having an equiaxed microstructure produced through the ferrite to austenite diffusive phase transformation has been studied. The five-parameter interface character distribution revealed a high anisotropy in habit planes for the austenite–ferrite and austenite–austenite interfaces for different lattice misorientations. The austenite and ferrite habit planes largely terminated on (1 1 1) and (1 1 0) planes, respectively, for the austenite–ferrite interfaces associated with Kurdjumov–Sachs (K–S) and Nishiyama–Wasserman (N–W) orientation relationships. This was mostly attributed to the crystallographic preference associated with the phase transformation. For the austenite–ferrite interfaces with orientation relationships which are neither K–S nor N–W, both austenite and ferrite habit planes had (1 1 1) orientations. Σ3 twin boundaries comprised the majority of austenite–austenite interfaces, mostly showing a pure twist character and termina...

Second-phase hardening and rule of mixture, microbands and dislocation hardening in Fe67.4−xCr15.5Ni14.1Si3.0Bx (x = 0, 2) alloy systems

Abstract: The work-hardening mechanisms of two novel advanced high-strength steels (Fe67.4−xCr15.5Ni14.1Si3.0Bx [x = 0 (0B), 2 (2B)] wt%) were investigated by means of field emission gun scanning electron microscopy coupled with angle-selective backscattered detection, transmission electron microscopy, and electron backscattered diffraction. The 0B and 2B specimens combined low yield stresses and high ultimate tensile strengths with good total elongation percentages, with results of 219 MPa, 568 MPa, and 83% and 357 MPa, 703 MPa, and 42%, respectively. The 0B and 2B alloys were characterized by a decreasing work hardening rate, followed by a constant and finally a steep decreasing change tendency. Detailed angle-selective backscattered and electron backscattered diffraction microscopy observations on interrupted tensile test specimens revealed that the work hardening rate in these alloys was facilitated by planar (extended stacking faults) and wavy (dislocation cell and wavy microbands) characteristics and mechanical nano-twins. The total flow stresses of the 0B and 2B specimens were calculated from the dislocation density and twin spacing. This indicated that the work hardening contribution of the microband mechanism can be estimated via a dislocation hardening formula. The rule of mixture was also used to evaluate the effect of a boron addition on the total flow stress of the 2B specimen; this illustrated that, in addition to the strengthening contribution of the second hard phase to the yield stress, the rule of mixture must also be considered. The calculated values of the contribution of the mechanical nano-twins and dislocations on the work-hardening for 0B and 2B specimens were about 62% and 18.6% and 52% and 31.8%, respectively.