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Journal ArticleDOI

Chemometric methods for process monitoring and high‐performance controller design

Michael H. Kaspar, +1 more
- 01 Oct 1992 - 
- Vol. 38, Iss: 10, pp 1593-1608
TLDR
A huge amount of data is collected by computer monitoring systems in the chemical process industry, and such tools as principal component analysis and partial least squares have been shown to be very effective in compressing this large volume of noisy correlated data into a subspace of much lower dimension than the original data set.
Abstract
A huge amount of data is collected by computer monitoring systems in the chemical process industry. Such tools as principal component analysis and partial least squares have been shown to be very effective in compressing this large volume of noisy correlated data into a subspace of much lower dimension than the original data set. Because most of what is eliminated is the collinearity of the original variables and the noise, the bulk of the information contained in the original data set is retained. The resulting low dimensional representation of the data set has been shown to be of great utility for process analysis and monitoring, as well as in selecting variables for control. These types of models can also be used directly in control system design. One way of approaching this is to use the loading matrices as compensators on the plant. Some advantages of using this approach as part of the overall control system design include automatic decoupling and efficient loop pairing, as well as natural handling of nonsquare systems and poorly conditioned systems.

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A Review of Process Fault Detection and Diagnosis Part I : Quantitative Model-Based Methods

TL;DR: This three part series of papers is to provide a systematic and comparative study of various diagnostic methods from different perspectives and broadly classify fault diagnosis methods into three general categories and review them in three parts.
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A review of process fault detection and diagnosis: Part III: Process history based methods

TL;DR: This final part discusses fault diagnosis methods that are based on historic process knowledge that need to be addressed for the successful design and implementation of practical intelligent supervisory control systems for the process industries.
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Fault diagnosis in chemical processes using Fisher discriminant analysis, discriminant partial least squares, and principal component analysis

TL;DR: In this article, the authors developed an information criterion that automatically determines the order of the dimensionality reduction for FDA and DPLS, and show that FDA is more proficient than PCA for diagnosing faults, both theoretically and by applying these techniques to simulated data collected from the Tennessee Eastman chemical plant simulator.
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Fault detection in industrial processes using canonical variate analysis and dynamic principal component analysis

TL;DR: A residual-based CVA statistic proposed in this paper gave the best overall sensitivity and promptness, but the initially proposed threshold for the statistic lacked robustness, so increasing the threshold to achieve a specified missed detection rate was motivated.
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Sub‐PCA modeling and on‐line monitoring strategy for batch processes

TL;DR: A new stage-based sub-PCA modeling method is proposed in this article for multistage batch processes, based on the recognition that a batch process may be divided into several “operation” stages reflecting its inherent process correlation nature.
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