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Defect layer method to capture effect of gaps and overlaps in variable stiffness laminates made by Automated Fiber Placement

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TLDR
In this paper, a composite laminate with curvilinear fiber paths is designed to maximize simultaneously its in-plane stiffness and buckling load, and a defect layer is proposed to characterize the change in properties of each layer in the composite laminates that results from the occurrence of gaps and overlaps.
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This article is published in Composite Structures.The article was published on 2013-03-01 and is currently open access. It has received 120 citations till now. The article focuses on the topics: Composite laminates & Stiffness.

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A review on the mechanical behaviour of curvilinear fibre composite laminated panels

TL;DR: A review on works that investigate the mechanical behaviour of variable stiffness composite laminated panels is carried out in this article, where the review mostly focuses on buckling, failure and vibrati...
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Optimization of variable stiffness composites with embedded defects induced by Automated Fiber Placement

TL;DR: In this paper, the authors investigate how the parameters governing the formation of defects impact the set of optimal solutions for a multi-objective optimization problem, where in-plane stiffness and buckling load are simultaneously maximized.
Journal ArticleDOI

Automated fibre placement based composite structures: Review on the defects, impacts and inspections techniques

TL;DR: Three key processing parameters in AFP, specifically consolidation force, lay-up speed and curing/melting temperature are attempted elaborately and the discussions on in-situ process monitoring and Machine Learning based predictive models for AFP based composites are presented.
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Metamodel based high-fidelity stochastic analysis of composite laminates: A concise review with critical comparative assessment

TL;DR: In this article, the authors present a concise state-of-the-art review along with an exhaustive comparative investigation on surrogate models for critical comparative assessment of uncertainty in natural frequencies of composite plates on the basis of computational efficiency and accuracy.
Journal ArticleDOI

A review on design for manufacture of variable stiffness composite laminates

TL;DR: A review of the state-of-the-art on design for variable stiffness laminates can be found in this paper, where the authors highlight the current gaps and research needs, and present tools for analysis of the effect of manufacturing defects, manufacturing optimisation of gaps/overlaps or cycle time.
References
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Journal ArticleDOI

In-plane response of laminates with spatially varying fiber orientations - Variable stiffness concept

TL;DR: In this paper, a solution to the plane elasticity problem for a symmetrically laminated composite panel with spatially varying fiber orientations has been obtained, and the effects of the variable fiber orientation on the displacement fields, stress resultants and global stiffness are analyzed.
Journal ArticleDOI

Variable stiffness composite panels : Effects of stiffness variation on the in-plane and buckling response

TL;DR: In this paper, the fiber orientation variation for flat rectangular composite laminates that possess variable stiffness properties is described, which employs a unidirectional variation based on a linear function for fiber orientation angle of individual layers.
Journal ArticleDOI

Optimum stacking sequence design of composite materials Part II: Variable stiffness design

TL;DR: In this paper, a composite laminate may be designed as a permutation of several straight-fiber layers or as a matrix embracing fibers positioned in curvilinear paths.
Journal ArticleDOI

The use of curvilinear fiber format to improve buckling resistance of composite plates with central circular holes

TL;DR: In this article, the authors explored the gains in buckling performance that can be achieved by deviating from the conventional straightline fiber format and considering the situation whereby the fiber orientation in a layer, or a group of layers, can vary from point to point.

Innovative design of composite structures: The use of curvilinear fiber format to improve buckling resistance of composite plates with central circular holes

TL;DR: In this paper, the authors explored the gains in buckling performance that can be achieved by deviating from the conventional straightline fiber format and considering the situation whereby the fiber orientation in a layer, or a group of layers, can vary from point to point.
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Frequently Asked Questions (10)
Q1. What contributions have the authors mentioned in the paper "Defect layer method to capture effect of gaps and overlaps in variable stiffness laminates made by automated fiber placement" ?

In this paper, a composite laminate with curvilinear fiber paths is designed to maximize simultaneously its in-plane stiffness and buckling load. 

Future work is required to obtain a Pareto front that considers the effect of gaps or overlaps on the in-plane stiffness and the buckling load of the laminates. Furthermore, strength properties for a defect layer can be derived and used in a progressive damage simulation of variable stiffness laminates with gaps and/or overlap. 

strength properties for a defect layer can be derived and used in a progressive damage simulation of variable stiffness laminates with gaps and/or overlap. 

It was found that introducing gaps reduces the laminate strength [10], and the average strain [11], while the overlaps can cause an increase in strength of maximum 13% compared to a non-defective laminate [12], and 93% improvement in buckling load of a panel compared to a straight fiber case [13]. 

A variable stiffness laminate can be designed by setting a reference fiber path and offsetting the subsequent fibers to cover the whole laminate. 

While the thickness of a gap-modified defect layer is that of a regular composite layer, the thickness of an overlap-modified defect layer increases proportionally with the overlap area percentage. 

In other words, the emerging gaps in the laminate (gap area of 12.4%) reduce the buckling load improvement by 12.4%, which is about one third of the expected improvement in the buckling load. 

For the second laminate configuration, overlaps have been shown to improve the in-plane stiffness and buckling load by 11% and 71%, respectively. 

Once the location of gaps or overlaps have been predicted through the MATLAB subroutines presented in Section 3.1, the FE model of the variable stiffness laminates can be generated in ANSYS. 

As a result, gaps produced during the manufacturing process has the effect of reducing the benefit of fiber steering, whereas overlaps can increase the in-plane stiffness and the buckling load over the baseline by 11% and 71%, respectively.