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Developments of rubber material wear in conveyer belt system

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TLDR
In this article, the authors investigated wear rate and mechanisms of rubber and associated influential parameters based on the information available in literature and established the relationship among influential parameters and their effect on rubber wear.
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This article is published in Tribology International.The article was published on 2017-07-01 and is currently open access. It has received 43 citations till now. The article focuses on the topics: Natural rubber & Abrasion (geology).

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Citations
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Evaluation of the Thermal Stability and Surface Characteristics of Thermoplastic Polyurethane V-Belt.

TL;DR: In this article, the surface morphology and topography of polyurethane (PU) belts were determined by scanning electron microscopy (SEM) and optical microscopy, and a surface roughness tester was used to evaluate the surface wear.
Journal ArticleDOI

Multispectral visual detection method for conveyor belt longitudinal tear

TL;DR: In this article, a multispectral visual detection method for conveyor belt longitudinal tear detection is proposed, which not only can identify the conveyor belts longitudinal tear, but also accurately classifies and identifies other states of the belt.
Journal ArticleDOI

Recent Advances in High Performance Polymers—Tribological Aspects

Abdulaziz Kurdi, +1 more
- 01 Dec 2018 - 
TL;DR: In this paper, the sliding wear properties of high performance polymer (HPP)-based engineering materials in tribological applications have been studied. And the effects of the intrinsic properties of polymer composites and external environmental conditions (e.g., service temperature and lubrication medium) on the formation of transfer layers (TL) were discussed.
Journal ArticleDOI

Dual band infrared detection method based on mid-infrared and long infrared vision for conveyor belts longitudinal tear

TL;DR: The DBID method is not only unlimited by visual condition, but also much more accurate and reliable compared with the Integrative Binocular Vision Detection (IBVD) method presented before which meets the requirement of real-time online detection.
Journal ArticleDOI

Failure analysis of the rubber-textile conveyor belts using classification models

TL;DR: In this article, the main purpose of the classification of the damage to rubber-textile conveyor belts that occurs due to the impact of the transported material onto a conveyor belt at the chute was discussed.
References
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Journal ArticleDOI

Contact and Rubbing of Flat Surfaces

TL;DR: In this article, the authors compared the deduced dependence of the experimental observables on the load with the experimental evidence and concluded that the most realistic model is one in which increasing the load increases both the number and size of the contact areas.
Book

Microstructure and Wear of Materials

TL;DR: In this paper, the progress of wear is measured by the number of worn surfaces and the effect of surface roughness on the wear properties of a given surface on the performance of the wear process.
Journal ArticleDOI

Tribology of polymers: Adhesion, friction, wear, and mass-transfer

TL;DR: In this article, the authors reviewed the behavior of polymers from the mid-20th century to the present day and determined the surface energy of different coatings with new contact adhesion meter.
Book

Engineering Noise Control: Theory and Practice, Third Edition

TL;DR: In this paper, the authors describe the human ear's physical properties of the central partition of the Central Partition of Noise Induced Hearing Loss Subjective Response to Sound Pressure Level Instrumentation for Noise Measurement and Analysis Microphones Weighting Networks Sound Level Meters Classes of Sound Level Meter Sound Level meter Calibration Noise Measurements Using Sound Level Measurement Data Loggers Personal Sound Exposure Meter Recording of Noise Spectrum Analysers Intensity Meter Energy Density Sensors Sound Source Localization Criteria Introduction Hearing Loss Hearing Damage Risk Hearing Damage risk Criteria Implementing a Hearing Conservation
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Frequently Asked Questions (16)
Q1. What are the contributions mentioned in the paper "Developments of rubber material wear in conveyer belt system" ?

This paper investigates wear rate and mechanisms of rubber and associated influential parameters based on the information available in literature. 

The characteristics of rubber failure due to wear appear as shredding, tearing, pulling and rolling into a curl accompanied by local irreversible changes in elastomeric properties such as tensile strength, elongation at break and hardness (29). 

Long-term storage, which is not compliant with the applicable standards, contributes to the shortening of a belt’s service life (16). 

Despite high maintenance cost, conveyor belts are being used widely in mines, ports and cement plants due to their constructive and physical adaptability. 

Conveyor belt is one of the primary systems used in mining and industries to transport bulk materials in continuous/semi-continuous mode (1, 2) over the distances of few metres to several kilometres. 

As the system involves number of moving components, wear and friction are inevitable and thus material transportation on conveyors is costly due to continual maintenance and replacement of wear-out components, which reflects on significant production and financial cost (2). 

Proper selection of suitable belt conveyor types can guarantee high operational safety, high productivity of labour, simple operation and maintenance, as well as a minimum environmental impact(11, 12). 

Fukahori et al. (51, 56, 59-61) used fracture mechanics to explain the formation of abrasion pattern in rubber by relating two kinds of periodic motions: micro-vibration generated during slip stage of stickslip motion and stick-slip oscillation. 

In most cases, the wear mechanism and wear rate of materials are correlated with different parameters such as load, sliding distance, friction, and mechanical properties of rubbers such as, tensile and tear strengths. 

The large number of manufacturing, storage, manipulation, and operational activities performed during the service life of a conveyor belt are likely to lead to failures. 

The tensile strength and dynamic co-efficient of friction of sample containing 80 wt.% of XNBR was high compared to other samples by 2% and 10% respectively. 

Following the needle scratch experiments of Schallamach (49), a mechanism is proposed by Champ et al. (53) and others (34, 54, 55), which relates wear rate to fatigue crack growth rate and characteristics by using a fracture mechanics approach. 

The wear rate of rubber against hard and soft rock surface can also be correlated with the frictional work, Fw, where volume loss,V = k. (Fw) n (3)Constants k and n depend on the chemical composition and hardness of rock and rubber surfaces. 

As evident in literature, most important factor that affect the lifetime of conveyer belt is ‘wear’ during material transportation. 

For instance, Felhös et al. (86) indicated that with increasing silica content in HNBR, wear resistance and friction coefficient enhances for a pin (steel)-on-plate (rubber) wear test. 

The problem of rubber degradation in conveyor belts is a very important question, because the conveyor belt incorporates a lot amount of rubber, which is an expensive base material (28).