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Journal ArticleDOI

Effect of Activated Flux on the Microstructure and Mechanical Properties of 9Cr-1Mo Steel Weld Joint

TLDR
In this article, a specific activated flux has been developed to enhance the depth of penetration up to 6mm in single pass by TIG welding in 9Cr-1Mo steel.
Abstract
Tungsten inert gas (TIG) welding process is generally used to produce high quality weld joints of 9Cr-1Mo steel. However, there is limitation associated with the depth of penetration achievable in single pass autogenous welding. Specific activated flux has been developed in the present work to enhance the depth of penetration up to 6 mm in single pass by A-TIG welding. 9Cr-1Mo steel A-TIG weld joint using activated flux was made in single pass welding while the multipass TIG weld joint using modified 9Cr-1Mo filler wire was made in seven passes. The enhancement in depth of penetration during A-TIG welding process for this steel was attributed to arc constriction. The strength properties of the A-TIG weld joint was superior to that of the multipass TIG weld joint. The multipass TIG weld joint exhibited slightly improved impact toughness than the A-TIG weld joint in PWHT condition. Therefore, there was no degradation in the microstructure and mechanical properties of the weld joint produced by A-TIG welding...

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Journal ArticleDOI

Study of mechanism, microstructure and mechanical properties of activated flux TIG welded P91 Steel-P22 steel dissimilar metal joint

TL;DR: In this article, the effect of different fluxes on the weld bead geometry was investigated and the possible mechanism for the increase in depth of penetration has been discussed, and the integrity of the weld joint made with MoO3 flux was investigated by evaluating metallurgical and mechanical characteristics in as-welded and post weld heat treated (750 °C/2
Journal ArticleDOI

Dissimilar metal welding of P91 steel-AISI 316L SS with Incoloy 800 and Inconel 600 interlayers by using activated TIG welding process and its effect on the microstructure and mechanical properties

TL;DR: In this article, the authors investigated dissimilar metal weldments between P91 steel and AISI 316 stainless steel fabricated by activated TIG welding (A-TIG) with and without the use of interlayers of Incoloy 800 and Inconel 600.
Journal ArticleDOI

Studies on A-TIG welding of 2.25Cr-1Mo (P22) steel

TL;DR: In this paper, a 12mm thick double side square butt joint was fabricated on 2.25Cr-1Mo (P22) steel plates using A-TIG welding process with in-house developed activated fluxes.
Journal ArticleDOI

Optimization of A-TIG process parameters using response surface methodology

TL;DR: In this paper, the influence of process parameters such as welding current (I), welding speed (S), and flux coating density (F) on different aspects of weld bead geometry for example depth of penetration (DOP), bead width (BW), depth to width ratio (D/W), and weld fusion zone area (WA) were investigated by using the central composite design.
Journal ArticleDOI

Optimization of Welding Process Parameters for 9Cr-1Mo Steel Using RSM and GA

TL;DR: In this paper, a second-order response surface model was developed for predicting the response for the set of given input variables, and numerical and graphical optimization was performed using RSM to obtain the target depth of penetration (DOP) and heat-affected zone (HAZ) width using desirability approach.
References
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Journal ArticleDOI

Investigation into arc constriction by active fluxes for tungsten inert gas welding

TL;DR: The most dominant mechanism for increased penetration is considered to be arc constriction rather than a change in the surface tension of the molten pool as mentioned in this paper, which is the most common mechanism used in tungsten inert gas welding.
Journal ArticleDOI

Effects of activating flux on arc phenomena in gas tungsten arc welding

TL;DR: In this article, a constricted anode root was found in the gas tungsten arc (GTA) process with activating fluxes consisting of oxides and halides.
Journal Article

Activating flux - increasing the performance and productivity of the tig and plasma processes

W Lucas, +1 more
TL;DR: In this article, the A-TIG process and its operating characteristics are presented and a mechanism is proposed by which the unique depth of weld pool penetration is achieved, and the performance in comparison to the conventional TIG plasma processes is highlighted and the potential areas of application are identified.
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