https://www.researchgate.net/file.PostFileLoader.html?id=526892a1d4c118a61d4360bd&assetKey=AS%3A272155479085058%401441898330516

Porosity of 3D biomaterial scaffolds and osteogenesis.

Mechanical alloying (MA) is a solid-state powder processng technique involving repeated welding, fracturing, and rewelding of powder particles in a high-energy ball mill. Originally developed to produce oxide-dispersion strengthened (ODS) nickel- and iron-base superalloys for applications in the aerospace industry, MA has now been shown to be capable of synthesizing a variety of equilibrium and non-equilibrium alloy phases starting from blended elemental or prealloyed powders. The non-equilibrium phases synthesized include supersaturated solid solutions, metastable crystalline and quasicrystalline phases, nanostructures, and amorphous alloys. Recent advances in these areas and also on disordering of ordered intermetallics and mechanochemical synthesis of materials have been critically reviewed after discussing the process and process variables involved in MA. The often vexing problem of powder contamination has been analyzed and methods have been suggested to avoid/minimize it. The present understanding of the modeling of the MA process has also been discussed. The present and potential applications of MA are described. Wherever possible, comparisons have been made on the product phases obtained by MA with those of rapid solidification processing, another non-equilibrium processing technique.

Mechanical Alloying And Milling

The search for new and advanced materials is the major preoccupation of metallurgists, ceramicists, and material scientists for the past several centuries. Significant improvements in mechanical, chemical, and physical properties have been achieved by alloying and through chemical modification and by subjection the materials to conventional thermal, mechanical, and thermo mechanical processing methods. Present paper deals with a brief review of the mechanical alloying questions focusing on the possible processes and apparatuses (mills).

/pdf/mechanical-alloying-and-milling-5735hk6yzk.pdf

Mechanical Alloying and Milling

Chemical vapour deposition of coatings

https://mech.pg.edu.pl/documents/14057592/14057638/1611.pdf

Fabrication methods of porous metals for use in orthopaedic applications

Combustion synthesis of advanced materials: Part I. Reaction parameters

Self-propagating high-temperature synthesis (SHS) of powder compacts is a novel processing technique currently being developed as a route for the production of engineering ceramics and other advanced materials. The process, which is also referred to as combustion synthesis, provides energy- and cost-saving advantages over the more conventional processing routes for these materials. At the same time, the rapid heating and cooling rates provide a potential for the production of metastable materials with new and, perhaps, unique properties. This paper reviews the research that has been, and is being, undertaken in this exciting new processing route for high-technology materials and examines the underlying theoretical explanations which will, eventually, lead to improved control over processing parameters and product quality.

Self-propagating high-temperature (combustion) synthesis (SHS) of powder-compacted materials

Combustion synthesis of advanced materials: Part II. Classification, applications and modelling

The time averaged ion energy distributions and ion fluxes of continuous dc magnetron sputtering (dcMS), middle frequency pulsed dc magnetron sputtering (PMS), and modulated pulse power (MPP) magnetron sputtering plasmas were compared during sputtering of a Cr target in an Ar/N 2 atmosphere in a closed field unbalanced magnetron sputtering system. The results showed that the dcMS plasma exhibited a low ion energy and ion flux; the PMS plasma generated a moderate ion flux of multiple high ion energy regions; while the MPP plasma exhibited a significantly increased number of target Cr + and gas ions with a low ion energy as compared to the dcMS and PMS plasmas. Cubic CrN coatings were deposited using these three techniques with a floating substrate bias. The structure and properties of the coatings were characterized using X-ray diffraction, scanning electron microscopy, transmission electron microscopy, nanoindentation, microscratch and ball-on-disk wear tests. It was found that the deposition rate of the MPP CrN depositions was slightly lower than those of the dcMS depositions, but higher than in the PMS depositions at similar average target powers. The coatings deposited in the dcMS and PMS conditions without the aid of the substrate bias exhibited large columnar grains with clear grain boundaries. On the other hand, the interruption of the large columnar grain growth accompanied with the renucleation and growth of the grains was revealed in the MPP CrN coatings. The MPP CrN coatings exhibited a dense microstructure, fine grain size and smooth surface with high hardness (24.5 and 26 GPa), improved wear resistance (COF = 0.33 and 0.36) and adhesion, which are the results of the low ion energy and high ion flux bombardment from the MPP plasma.

The structure and properties of chromium nitride coatings deposited using dc, pulsed dc and modulated pulse power magnetron sputtering

As a variation of high power pulsed magnetron sputtering technique, modulated pulse power (MPP) magnetron sputtering can achieve a high deposition rate while at the same time achieving a high degree of ionization of the sputtered material with low ion energies. These advantages of the MPP technique can be utilized to obtain dense coatings with a small incorporation of the residual stress and defect density for the thick coating growth. In this study, the MPP technique has been utilized to reactively deposit thick Cr 2 N and CrN coatings (up to 55 μm) on AISI 440C steel and cemented carbide substrates in a closed field unbalanced magnetron sputtering system. High deposition rates of 15 and 10 μm per hour have been measured for the Cr 2 N and CrN coating depositions, respectively, using a 3 kW average target power (16.7 W/cm 2 average target power density), a 50 mm substrate to target distance and an Ar/N 2 gas flow ratio of 3:1 and 1:1. The CrN coatings showed a denser microstructure than the Cr 2 N coatings, whereas the Cr 2 N coatings exhibited a smaller grain size and surface roughness than those of the CrN coatings for the same coating thickness. The compressive residual stresses in the CrN and Cr 2 N coatings increased as the coating thickness increased to 30 μm and 20 μm, respectively, but for thicker coatings, the stress gradually decreased as the coating thickness increased. The CrN coatings exhibited an increase in the scratch test critical load as the thickness was increased. Both CrN and Cr 2 N coatings showed a decrease in the hardness and an increase in the sliding coefficient of friction as the coating thickness increased from 2.5 to 55 μm. However, the wear rate of the CrN coatings decreased significantly as the coating thickness was increased to 10 μm or higher. The 10–55 μm CrN coating exhibited low wear rates in the range of 3.5–5 × 10 −7  mm 3  N −1  m −1 . To the contrary, the Cr 2 N coating exhibited relatively low wear resistance in that high wear rates in the range of 3.5 to 7.5 × 10 −6  mm 3  N −1  m −1 were observed for different thicknesses.

/pdf/high-rate-deposition-of-thick-crn-and-cr2n-coatings-using-1xx28y7xtq.pdf

John J. Moore

Papers

Combustion synthesis of advanced materials: Part I. Reaction parameters

Self-propagating high-temperature (combustion) synthesis (SHS) of powder-compacted materials

Combustion synthesis of advanced materials: Part II. Classification, applications and modelling

The structure and properties of chromium nitride coatings deposited using dc, pulsed dc and modulated pulse power magnetron sputtering

High rate deposition of thick CrN and Cr2N coatings using modulated pulse power (MPP) magnetron sputtering