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Integrating effect of forming in fatigue life prediction: review of present scenario and challenges

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TLDR
In this article, the residual stresses of sheet metal deformation during forming induces complex residual stresses in the component owing to its geometry and material anisotropy, which affect the durability of the component.
Abstract
Plastic deformation of sheet metals during forming induces complex residual stresses in the component owing to its geometry and material anisotropy. The residual stresses affect the durability of t...

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Ball-burnishing effect on deep residual stress on AISI 1038 and AA2017-T4

TL;DR: In this article, the incremental hole drilling (IHD) technique is tested to measure residual stresses, being able to reach a 2-mm measuring depth, and a commercial strain gage is used and calibrated using finite element model simulations.
Journal ArticleDOI

Determination of Anisotropic Yield Coefficients by a Data-Driven Multiobjective Evolutionary and Genetic Algorithm

TL;DR: In this article, a robust multiobjective optimization based on evolutionary algorithm is proposed to minimize the error in yield stress and plastic strain ratio simultaneously and thereby overcomes the limitations in the approaches used before.
Journal ArticleDOI

Influence of uniaxial and biaxial pre-straining on the high cycle fatigue performance of DP590 steel

TL;DR: In this paper, the authors assess tensile and high cycle fatigue performance of dual-phase (DP590) steel subjected to uniaxial and equi-biaxial pre-strain.
References
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Proceedings ArticleDOI

Optimization Of Tube Hydroforming With Consideration Of Manufacturing Effects On Structural Performance

TL;DR: In this article, an interactive design tool is developed by coupling, nonlinear optimization methods with finite element analysis and morphing technology, which is integrated through a unique software interface that provides complete flexibilit.
Journal ArticleDOI

Statistical consideration of fatigue damage accumulation

TL;DR: In this paper, a statistical analysis has been conducted to model the damage accumulation processes during stress-and strain-controlled fatigue tests, and it has been found that such fundamental and yet quite empirical equations to describe the well-known Coffin miner laws can be derived in a consistent manner using the statistical approach.
Proceedings ArticleDOI

Integrating the Results from Process Simulation into Fatigue Life Prediction

TL;DR: In this article, the authors integrate process simulation into fatigue analysis and use it for forming simulation of steel sheet-metal as well as sand and die casting of aluminum and magnesium, which can be used as indicators for local material properties.
Journal ArticleDOI

Residual stress prediction in large autobody panels

TL;DR: In this article, a method of estimating the deformation induced residual stresses in a sheet metal pressing is presented using plasticity theory, the principal strains obtained from grid square strain analysis are converted to flow stresses in two chosen tool-reference directions.
Journal ArticleDOI

Effects of yield surface shape on sheet metal forming simulations

TL;DR: In this article, three phenomenological yield criteria are adopted to describe the plastic behavior of sheet metals with normal plastic anisotropy. The sheet metals are assumed to be elastic-plastic, rate-sensitive and incompressible, and a thin shell finite element formulation based on the virtual work principle is derived for the three yield criteria.
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