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Silicon carbide filters and porous membranes: A review of processing, properties, performance and application

TLDR
In this article, the authors focused on the latest advancements in SiC and SiC composites used for the preparation of substrates and thin films in filters and membranes, and addressed the potential applications in gas and liquid separation processes, coupled with thermal/chemical stability properties.
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This article is published in Journal of Membrane Science.The article was published on 2020-09-01 and is currently open access. It has received 64 citations till now. The article focuses on the topics: Gas separation & Membrane.

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Journal ArticleDOI

A roadmap for the development and applications of silicon carbide membranes for liquid filtration: Recent advancements, challenges, and perspectives

TL;DR: In this paper, the authors provide a roadmap for potential applications and further development of silicon carbide membranes in the field of liquid filtration, and present a wide range of applications in water and wastewater treatment and other applications.
Journal ArticleDOI

Effects of dopants on electrical, thermal, and mechanical properties of porous SiC ceramics

TL;DR: In this article, the effects of dopants on electrical, thermal, and mechanical properties of porous SiC ceramics were investigated, and the results suggest that the electrical conductivities can be successfully tuned independently of the thermal conductivity by a suitable doping.
Journal ArticleDOI

Membrane Fouling Inversely Impacts Intracellular and Extracellular Antibiotic Resistance Gene Abundances in the Effluent of an Anaerobic Membrane Bioreactor.

TL;DR: A need for a combination of different treatment technologies to effectively prevent antibiotic resistance proliferation associated with these two ARG fractions is suggested.
Journal ArticleDOI

Silicon carbide microfiltration membranes for oil-water separation: Pore structure-dependent wettability matters.

TL;DR: In this paper , the effect of pore structure-dependent surface wettability on the oil-water separation performance was investigated, and the pore size and open porosity of SiC membranes were found to contribute more to the improved surface Wettability.
Journal ArticleDOI

Effects of initial particle size on mechanical, thermal, and electrical properties of porous SiC ceramics

TL;DR: In this article, the effects of initial particle size and sintering atmosphere on the compressive strength and thermal and electrical conductivities of porous SiC ceramics, fabricated using α-SiC and polycarbosilane (PCS), were investigated.
References
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Book

The Chemistry of Silica: Solubility, Polymerization, Colloid and Surface Properties and Biochemistry of Silica

Ralph K. Iler
TL;DR: Weber and van Olphen as discussed by the authors provide valuable guidance in research and design efforts by giving a clear understanding of principles and concepts of colloid chemistry as applied to clay systems, including surface characterization and adsorption mechanisms; recent results in the area of clay-organic interaction-the intercalation and intersalation of kaolinite minerals; and increased attention to the possible role of clays in biological evolution.
Journal ArticleDOI

Improved performance of silica membranes for gas separation

TL;DR: In this article, an asymmetric structure is obtained by applying two silica layers on top of a γ-Al2O3 layer, supported by an α-Al 2O3 support.
Journal ArticleDOI

A morphological study of ceramic hollow fibre membranes

TL;DR: In this article, the effects of the air gap, viscosity and non-solvent concentration on fiber morphology have been studied and it has been determined that visco-ity is the dominating factor for ceramic systems.
Journal ArticleDOI

Processing and properties of macroporous silicon carbide ceramics: A review

TL;DR: Macroporous silicon carbide is widely used in various industrial applications including filtration for gas and water, absorption, catalyst supports, concentrated solar power, thermoelectric....
Journal ArticleDOI

Analysis and theory of gas transport in microporous sol-gel derived ceramic membranes

TL;DR: In this article, the authors focused on the mechanism of activated transport (also referred to as micropore diffusion or molecular sieving) based on a theoretical analysis, results from permeation and separation experiments with H2, CO2, O2, N2, CH4 and iso-C4H10 on microporous sol-gel modified supported ceramic membranes are integrated with sorption data.
Related Papers (5)
Frequently Asked Questions (24)
Q1. What have the authors contributed in "Silicon carbide filters and porous membranes: a review of processing, properties, performance and application" ?

Therefore, this review paper is focused on the latest advancements in SiC and SiC composites used for the preparation of substrates and thin films in filters and membranes. Together with gas and liquid transport and separation properties, this review also addresses the potential applications in gas and liquid separation processes, coupled with thermal/chemical stability properties. Future challenges are highlighted towards further research efforts. 

Upon sintering, the top layer attains the required pore size control enabling the membrane to separate gas/liquid generally by size exclusion, though sorption/diffusion can also affect the separation of molecules. 

A common approach to improve hydrothermal stability is to embed metal oxide with the thin-film matrix, a technique widely used for the preparation of SiO2 membranes [94,95]. 

The fabrication processing steps of porous substrates include raw materials synthesis and beneficiation, shaping into green bodies, as well as intermediate and final thermal treatments. 

Thermal and chemical stability is also addressed in view of the importance of the industrial deployment of SiC filters and membranes. 

SiC filters and porous membranes have unique characteristics when compared to their oxide counterparts, including high temperature resistance and, in some applications, improved chemical stability. 

Thermal treatment temperatures varied from low as 450 �C to as high as 2250 � C. Lower temperatures are generally applied for a pre-sintering conditioning of substrates. 

mechanical strength is the reason that many α-SiC-based composite substrates were sintered at temperatures in excess of 1700 � C, though the trade-off is densification, which must be counteracted by the purpose of producing porous substrates. 

Glass frit was employed as an alternative α-SiC (4.5, 6.7, 14.5),Kaolin (2.1) a , Methyl cellulose (MC) b , Water d SiC (0.5, 3, 30), SodiumExtrusion 16 channelsFlat tubes (200 �50 � 4)Extrusion Plaques400 � C/4 h; 1200–1500 � C/1 h in air800-1100[43–45][46,47]sintering aid for the production of composite substrate, though as a silica-based glass powder, it was also used as a binding agent. 

The majority of the methods used to deposit top layers on substrates were slip casting or dip coating, though spray coating was also reported. 

These high temperatures allow for the formation of necks in ceramic particles during sintering, thus strengthening the mechanical stability of the SiC or SiC composite substrate. 

As CH 4 concentration is likely to be very low at the back end of the natural gas processing plant, currently there is limited number of publications for He/N2 permselectivity using SiC membranes and best results are 21. 

At 600 � C, the alumina-doped support showed mass gain of 1.3 mg cm �2, while the non-doped support showed mass gain of 0.7 mg cm 2. 

Another important aspect of these high quality SiC membranes is that¼the permeation of the smaller gases increases with temperature while the permeation of the large gases decreases or remains constant with temperature. 

This practice of multi top layer coating and sintering [68] follows a principle of reducing coating defects on thin films, which are susceptible to defect formation due to porous substrate surface roughness, environmental dust and other factors. 

Han et al. [30] tested SiC porous filters from 30 to 800 �C and reported that the mechanical strength decreased from ~10 to ~4MPa after 6 cold-hot cycles for non-reinforced SiC samples. 

Fick’s law is also applicable for the transport of liquids through SiC membranes, which can be simplified (Eq. (2)), where the flux equals to the mass transfers coefficient times the pressure gradient applied through the membrane (J PΔp). 

Another excellent yard stick to compare the performance of mem-branes is a gas selective factor (SA/B), also known as permselectivity. 

Fouling studies could be accompanied by designing surface patterns to avoid fouling in tandem with computer fluid dynamic (CFD) modeling and validation. 

Within a reasonable pH operation, SiC filters and membranes are stable, but at very low or very high pH their stability is greatly reduced. 

This equation shows that the flux of liquids through the membrane increases proportionally as a function of the pressureJx ¼�DK e dpdx(Eq. 4) gradient. 

SiC filters and membranes are becoming integral part of separation of gas and liquid in processing industries such as wastewater, energy, gas cleaning, gas separation, food and pharmaceutical. 

ceramic membranes have become more cost competitive and are likely to continue the downward trend in price for the same reasons as polymeric membranes did in the past. 

Fig. 6b also shows that Darcy’s permeability increases as a function of the pore size, although there is a significant variation, as results are scattered by up to two orders of magnitude.