The use of silicon nanostructures in solar cells offers a number of benefits, such as the fact they can be used on flexible substrates. A silicon wire-array structure, containing reflecting nanoparticles for enhanced absorption, is now shown to achieve 96% peak absorption efficiency, capturing 85% of light with only 1% of the silicon used in comparable commercial cells. Si wire arrays are a promising architecture for solar-energy-harvesting applications, and may offer a mechanically flexible alternative to Si wafers for photovoltaics1,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17. To achieve competitive conversion efficiencies, the wires must absorb sunlight over a broad range of wavelengths and incidence angles, despite occupying only a modest fraction of the array’s volume. Here, we show that arrays having less than 5% areal fraction of wires can achieve up to 96% peak absorption, and that they can absorb up to 85% of day-integrated, above-bandgap direct sunlight. In fact, these arrays show enhanced near-infrared absorption, which allows their overall sunlight absorption to exceed the ray-optics light-trapping absorption limit18 for an equivalent volume of randomly textured planar Si, over a broad range of incidence angles. We furthermore demonstrate that the light absorbed by Si wire arrays can be collected with a peak external quantum efficiency of 0.89, and that they show broadband, near-unity internal quantum efficiency for carrier collection through a radial semiconductor/liquid junction at the surface of each wire. The observed absorption enhancement and collection efficiency enable a cell geometry that not only uses 1/100th the material of traditional wafer-based devices, but also may offer increased photovoltaic efficiency owing to an effective optical concentration of up to 20 times.

Enhanced absorption and carrier collection in Si wire arrays for photovoltaic applications

Semiconductor nanowires represent an important class of nanostructure building block for photovoltaics as well as direct solar-to-fuel application because of their high surface area, tunable bandgap and efficient charge transport and collection. In this talk, I will highlight several recent examples in this lab using semiconductor nanowires and their heterostructures for the purpose of solar energy harvesting. In addition, we have also discovered that the thermoconductivity of the silicon nanowires can be significantly reduced due to phonon scattering, pointing to a very promising approach to design better thermoelectrical materials. It is important to note that the engines that generate most of the world's power typically operate at only 30–40 per cent efficiency, releasing roughly 15 terawatts of heat to the environment. If this “wasted heat” could be recycled, the impact globally would be enormous. Our silicon nanowire thermoelectric technology could have a significant impact in alternative energy generation.

Semiconductor nanowires for energy conversion.

Solar energy represents one of the most abundant and yet least harvested sources of renewable energy. In recent years, tremendous progress has been made in developing photovoltaics that can be potentially mass deployed. Of particular interest to cost-effective solar cells is to use novel device structures and materials processing for enabling acceptable efficiencies. In this regard, here, we report the direct growth of highly regular, single-crystalline nanopillar arrays of optically active semiconductors on aluminium substrates that are then configured as solar-cell modules. As an example, we demonstrate a photovoltaic structure that incorporates three-dimensional, single-crystalline n-CdS nanopillars, embedded in polycrystalline thin films of p-CdTe, to enable high absorption of light and efficient collection of the carriers. Through experiments and modelling, we demonstrate the potency of this approach for enabling highly versatile solar modules on both rigid and flexible substrates with enhanced carrier collection efficiency arising from the geometric configuration of the nanopillars.

http://nano.eecs.berkeley.edu/publications/NatureMat_2009_SNOPcell.pdf

Three-dimensional nanopillar-array photovoltaics on low-cost and flexible substrates

Silicon nanowire-based solar cells on metal foil are described. The key benefits of such devices are discussed, followed by optical reflectance, current-voltage, and external quantum efficiency data for a cell design employing a thin amorphous silicon layer deposited on the nanowire array to form the p-n junction. A promising current density of ∼1.6mA∕cm2 for 1.8cm2 cells was obtained, and a broad external quantum efficiency was measured with a maximum value of ∼12% at 690nm. The optical reflectance of the silicon nanowire solar cells is reduced by one to two orders of magnitude compared to planar cells.

Silicon nanowire solar cells

We have demonstrated a low-temperature wafer-scale etching and thin film deposition method for fabricating silicon n−p core−shell nanowire solar cells. Our devices showed efficiencies up to nearly 0.5%, limited primarily by interfacial recombination and high series resistance. Surface passivation and contact optimization will be critical to improve device performance in the future.

/pdf/silicon-nanowire-radial-p-n-junction-solar-cells-vub1m1o03t.pdf

Silicon nanowire radial p-n junction solar cells.

The broadband optical absorption properties of silicon nanowire (SiNW) films fabricated on glass substrates by wet etching and chemical vapor deposition (CVD) have been measured and found to be higher than solid thin films of equivalent thickness. The observed behavior is adequately explained by light scattering and light trapping though some of the observed absorption is due to a high density of surface states in the nanowires films, as evidenced by the partial reduction in high residual sub-bandgap absorption after hydrogen passivation. Finite difference time domain simulations show strong resonance within and between the nanowires in a vertically oriented array and describe the experimental absorption data well. These structures may be of interest in optical films and optoelectronic device applications.

Strong broadband optical absorption in silicon nanowire films

We report ultraviolet separate absorption and multiplication 4H-SiC avalanche photodiodes. An external quantum efficiency of 83% (187 mA/W) at 278 nm, corresponding to unity gain after reach-through was achieved. A gain higher than 1000 was demonstrated without edge breakdown.

Demonstration of ultraviolet separate absorption and multiplication 4H-SiC avalanche photodiodes

In some embodiments, the present invention is directed to photovoltaic devices (e.g., solar cells) comprising elongated nanostructures coated with a thin conformal coating. Typically, such a conformal coating provides a substantially continuous charge separating junction. Depending on the embodiment, such devices can comprise a p-n junction, a p-i-n junction (with a thin intrinsic tunneling layer in between the p and n layers), and/or a heterojunction. In all cases, however, the elongated nanostructures are active photovoltaic (PV) elements in the photovoltaic device. Additionally, the present invention is also directed at methods of making and using such devices. Such photovoltaic or solar cell devices are likely to have cost parity with thin film solar cells, but with higher efficiency due to a charge separating junction that is conformal. Additionally, the nanostructures provide excellent light trapping and optical absorption properties.

Single conformal junction nanowire photovoltaic devices

A method of forming a vertical MOSFET device includes forming a trench within a drift layer substrate, the drift layer comprising a first polarity type, the trench generally defining a well region of a second polarity type opposite the first polarity type. An ohmic contact layer is formed within a bottom surface of the trench, the ohmic contact layer comprising a material of the second polarity type. A layer of the second polarity type is epitaxially grown over the drift layer, sidewall surfaces of the trench, and the ohmic contact layer. A layer of the first polarity type is epitaxially grown over the epitaxially grown layer of the second polarity type so as to refill the trench, and the epitaxially grown layers of the first and second polarity type are planarized so as to expose an upper surface of the drift layer substrate.

Jody Fronheiser

Papers

Silicon nanowire solar cells

Strong broadband optical absorption in silicon nanowire films

Demonstration of ultraviolet separate absorption and multiplication 4H-SiC avalanche photodiodes

Single conformal junction nanowire photovoltaic devices

Method for fabricating silicon carbide vertical MOSFET devices