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A thermo-mechanical finite element simulation model to analyze bushing formation and drilling tool for friction drilling of difficult-to-machine materials

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TLDR
In this article, the authors investigated the effects of frictional heat generation on bushing formation and drilling tool, and how to improve quality of bushing forming and prolong tool life.
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This article is published in Journal of Manufacturing Processes.The article was published on 2020-09-01. It has received 7 citations till now. The article focuses on the topics: Friction drilling & Bushing.

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Citations
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A comparative study on machining and tool performance in friction drilling of difficult-to-machine materials AISI304, Ti-6Al-4V, Inconel718

TL;DR: In this paper, the effect of spindle speed and feed rate on bushing formation quality and drilling tool performance was investigated experimentally and numerically, both by using the full factorial method.
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Finite Element and Finite Volume Modelling of Friction Drilling HSLA Steel under Experimental Comparison.

TL;DR: In this article, a detailed material characterisation was carried out to describe the material behaviour during a friction drilling process realistically, and numerical models of the friction drilling were created using the finite element method in 3D as well as 2D.
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Friction drilling: a review

TL;DR: Friction drilling is one of the most promising methods for hole making in thin sheets of conventional structural alloy materials (aluminum, steel, copper, titanium, etc.) and novel polymer composites as mentioned in this paper.
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Friction drilling of AA7075-T6 and AZ31B alloys under dry and oil containing ceramic particulates

TL;DR: In this article, the effects of dry and cutting oil mixtures containing ceramic particulates on the thrust force, temperature, hole surface quality, bushing profile, and thread stripping strength of the specimens are investigated.
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Pre-drilling Effect on Thermal Friction Drilling of Cast Aluminum Alloy Using Thermo-mechanical Finite Element Analysis

TL;DR: In this article, the effect of pre-drilling diameter and depth on the produced bushing cracks and petal formations while drilling cast aluminum alloy (A380) was investigated by using ABAQUS software.
References
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Journal ArticleDOI

Geometrical analysis of thread milling—part 2: calculation of uncut chip thickness

TL;DR: In this article, a model for calculating uncut chip thickness during internal thread milling is presented, and the link with interferences between the tool and the thread is also established and corroborates a previous study.
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Friction Drilling of IN-713LC Cast Superalloy

TL;DR: In this article, a nickel-based superalloy was friction-drilled under different rotation speeds and feed rates, and material properties including hardness, roundness, and surface roughness were examined after machining.
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An Experimental Investigation of Hole Geometry in Friction Drilling

TL;DR: In this article, the effects of machining parameters on the thrust force and the hole zone temperature were investigated with respect to the AISI 1010 steel square tube materials were drilled on a CNC machine center by friction drilling.
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Effect of Thermal Assistance on the Joint Quality of Al6063-T5A During Flow Drill Screwdriving

TL;DR: In this article, different preprocess material temperatures of Al6063-T5A were studied to determine the effect of material temperature on the process time, installation torque, and other joint measurables.
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