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A thermo-mechanical finite element simulation model to analyze bushing formation and drilling tool for friction drilling of difficult-to-machine materials

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TLDR
In this article, the authors investigated the effects of frictional heat generation on bushing formation and drilling tool, and how to improve quality of bushing forming and prolong tool life.
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This article is published in Journal of Manufacturing Processes.The article was published on 2020-09-01. It has received 7 citations till now. The article focuses on the topics: Friction drilling & Bushing.

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Citations
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A comparative study on machining and tool performance in friction drilling of difficult-to-machine materials AISI304, Ti-6Al-4V, Inconel718

TL;DR: In this paper, the effect of spindle speed and feed rate on bushing formation quality and drilling tool performance was investigated experimentally and numerically, both by using the full factorial method.
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Finite Element and Finite Volume Modelling of Friction Drilling HSLA Steel under Experimental Comparison.

TL;DR: In this article, a detailed material characterisation was carried out to describe the material behaviour during a friction drilling process realistically, and numerical models of the friction drilling were created using the finite element method in 3D as well as 2D.
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Friction drilling: a review

TL;DR: Friction drilling is one of the most promising methods for hole making in thin sheets of conventional structural alloy materials (aluminum, steel, copper, titanium, etc.) and novel polymer composites as mentioned in this paper.
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Friction drilling of AA7075-T6 and AZ31B alloys under dry and oil containing ceramic particulates

TL;DR: In this article, the effects of dry and cutting oil mixtures containing ceramic particulates on the thrust force, temperature, hole surface quality, bushing profile, and thread stripping strength of the specimens are investigated.
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Pre-drilling Effect on Thermal Friction Drilling of Cast Aluminum Alloy Using Thermo-mechanical Finite Element Analysis

TL;DR: In this article, the effect of pre-drilling diameter and depth on the produced bushing cracks and petal formations while drilling cast aluminum alloy (A380) was investigated by using ABAQUS software.
References
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Journal ArticleDOI

Tool Wear in Friction Drilling

TL;DR: In this article, a conical tungsten carbide tool used for friction drilling a low carbon steel workpiece is studied, and the tool wear characteristics are quantified by measuring its weight change, detecting changes in its shape with a coordinate measuring machine, and making observations of wear damage using scanning electron microscopy.
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Laser surface treatment of Inconel 718 alloy: Thermal stress analysis

TL;DR: In this paper, a laser-heating of Inconel 718 alloy is considered and the resulting temperature and stress fields are predicted using the finite element method (FEM) using an experiment carried out to treat the alloy surface by a laser beam at high pressure nitrogen environment.
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Machining characteristic study of friction drilling on AISI 304 stainless steel

TL;DR: In this paper, a new type of thermal friction drill with a sintered carbide was developed to drill the Austenite stainless steel (AISI 304), which can then be processed to the necessary geometric shape.
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Investigations on the chip formation mechanism and shear localization sensitivity of high-speed machining Ti6Al4V

TL;DR: In this article, the authors developed a combined numerical and experimental approach to get deeper insights into chip formation mechanism for high-speed machining of titanium alloy Ti6Al4V, in which the Johnson-Cook (JC) fracture model with an energy-based ductile failure criterion is adopted.
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Microstructure modification of 2024 aluminum alloy produced by friction drilling

TL;DR: In this article, the role of deformation, high temperature and friction on microstructure modification methods of optical and scanning electron microscopy and microhardness test were used for AA2024.
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