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A thermo-mechanical finite element simulation model to analyze bushing formation and drilling tool for friction drilling of difficult-to-machine materials

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TLDR
In this article, the authors investigated the effects of frictional heat generation on bushing formation and drilling tool, and how to improve quality of bushing forming and prolong tool life.
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This article is published in Journal of Manufacturing Processes.The article was published on 2020-09-01. It has received 7 citations till now. The article focuses on the topics: Friction drilling & Bushing.

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Citations
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A comparative study on machining and tool performance in friction drilling of difficult-to-machine materials AISI304, Ti-6Al-4V, Inconel718

TL;DR: In this paper, the effect of spindle speed and feed rate on bushing formation quality and drilling tool performance was investigated experimentally and numerically, both by using the full factorial method.
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Finite Element and Finite Volume Modelling of Friction Drilling HSLA Steel under Experimental Comparison.

TL;DR: In this article, a detailed material characterisation was carried out to describe the material behaviour during a friction drilling process realistically, and numerical models of the friction drilling were created using the finite element method in 3D as well as 2D.
Journal ArticleDOI

Friction drilling: a review

TL;DR: Friction drilling is one of the most promising methods for hole making in thin sheets of conventional structural alloy materials (aluminum, steel, copper, titanium, etc.) and novel polymer composites as mentioned in this paper.
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Friction drilling of AA7075-T6 and AZ31B alloys under dry and oil containing ceramic particulates

TL;DR: In this article, the effects of dry and cutting oil mixtures containing ceramic particulates on the thrust force, temperature, hole surface quality, bushing profile, and thread stripping strength of the specimens are investigated.
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Pre-drilling Effect on Thermal Friction Drilling of Cast Aluminum Alloy Using Thermo-mechanical Finite Element Analysis

TL;DR: In this article, the effect of pre-drilling diameter and depth on the produced bushing cracks and petal formations while drilling cast aluminum alloy (A380) was investigated by using ABAQUS software.
References
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Journal ArticleDOI

Friction Drilling of Difficult-to-Machine Materials: Workpiece Microstructural Alterations and Tool Wear

TL;DR: In this article, the microstructural changes of workpieces and tool wear for friction drilling of AISI304, Ti-6Al-4V, and Inconel718 are characterized.
Journal ArticleDOI

Optimization of Thermal Friction Drilling Using Grey Relational Analysis

TL;DR: In this article, the optimal machining parameters for a novel process of thermal friction drilling on SUS 304 stainless steel were determined through the analysis of variance (ANOVA) and the response graph of grey relational grade.
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Mar-M247, Haynes-230 and Inconel-718 Study of Machining Characteristics for Ni-Based Superalloys on Friction Drilling

TL;DR: In this paper, the authors applied thermal friction drilling to three Ni-based superalloys such as Mar-M247, Haynes-230 and Inconel-718 to conduct experiments on the CNC machine using spindle speed and feed rate as process parameters.
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