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Proceedings ArticleDOI

An AI based decision support system for preventive maintenance and production optimization in energy intensive manufacturing plants

TLDR
A Decision Support System enabling the early identification of problems occurring on manufacturing lines thus suggesting related recovery actions, together with the potential repercussions of their adoption, at economic and environmental level is described.
Abstract
Besides pursuing the economic goals of low costs and high profits, companies are becoming more and more aware of the environmental and social impact of their actions. Companies striving for the integrated optimization of environmental and economic perspectives within their production processes, need to be supported by tools helping to understand the effects of the decision making process. In this context, this paper describes a Decision Support System (DSS) enabling the early identification of problems occurring on manufacturing lines thus suggesting related recovery actions, together with the potential repercussions of their adoption, at economic and environmental level. The decision making process beneath the DSS starts from the aggregation of production lines sensors data in Key Performance Indicators (KPI). The data are then processed by means of an Artificial Neural Networks (ANN) based knowledge system which enables to suggest preventive maintenance interventions. The proposed maintenance activities, elaborated throughout a scheduling engine, are integrated within the weekly production schedule, according to the selected optimization policy. Preliminary tests have been carried out in manufacturing plants of IKEA industries and Brembo.

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Citations
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Journal ArticleDOI

Towards data mining based decision support in manufacturing maintenance

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Adaptive Decision Support for Shop-floor Operators using Function Blocks

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Journal ArticleDOI

Predictive maintenance information systems : The underlying conditions and technological aspects

TL;DR: Predictive maintenance has the potential to improve the reliability of production and service provisioning, but there is little knowledge about the proper implementation of predictive maintenance, according to industry experts.
Book ChapterDOI

An ANN based decision support system fostering production plan optimization through preventive maintenance management.

TL;DR: The Artificial Intelligence developed for a Decision Support System (DSS) which enables the early identification of problems occurring on manufacturing and which enables to suggest preventive maintenance interventions.
References
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Journal ArticleDOI

Multilayer feedforward networks are universal approximators

TL;DR: It is rigorously established that standard multilayer feedforward networks with as few as one hidden layer using arbitrary squashing functions are capable of approximating any Borel measurable function from one finite dimensional space to another to any desired degree of accuracy, provided sufficiently many hidden units are available.
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Journal ArticleDOI

A simulation-based risk network model for decision support in project risk management

TL;DR: An integrated DSS framework including the identification, assessment and analysis of the risk network and the proposed simulation-based model makes it possible to re-evaluate risks and their priorities, to suggest and test mitigation actions, and then to support project manager in making decisions regarding risk response actions.
Journal ArticleDOI

Reducing the cost of preventive maintenance (PM) through adopting a proactive reliability-focused culture

TL;DR: The economic and political realities of the 1990s forced managers to reverse long-standing organizational cultures in order to reduce costs and energy expenditures in their organisations as discussed by the authors, and these can be achieved, with respect to maintenance, by replacing a reactive repair-focused attitude by a proactive reliability-focused culture.
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How can ai improve preventative maintenance?

AI can improve preventative maintenance by using artificial neural networks to analyze sensor data and identify potential problems on manufacturing lines, allowing for proactive maintenance interventions.