scispace - formally typeset
Journal ArticleDOI

Optimisation of ingot casting wheel design using SPH simulations

Reads0
Chats0
TLDR
In this article, a new filling system for aluminium ingot casting resulting from a combination of Smoothed Particle Hydrodynamic (SPH) modelling and pilot scale testing is reported.
Abstract
Performance improvements of a new filling system for aluminium ingot casting resulting from a combination of Smoothed Particle Hydrodynamic (SPH) modelling and pilot scale testing are reported in this paper. The SPH modelling was used as the primary design tool, passing through several design iterations to understand the flow fundamentals and to progressively improve performance. The best concept from the simulation design stage was then refined through a detailed programme of pilot scale testing and a final round of SPH simulation. The results of this development programme will be described, with the new wheel design now able to operate at 50% higher throughput with an expected reduction in the oxide content by about 53% compared to that of the original design.

read more

Citations
More filters
Journal ArticleDOI

Smoothed Particle Hydrodynamics (SPH): an Overview and Recent Developments

TL;DR: An overview on the SPH method and its recent developments is presented, including the need for meshfree particle methods, and advantages of SPH, and several important numerical aspects.
Journal ArticleDOI

Smoothed particle hydrodynamics method for fluid flows, towards industrial applications: Motivations, current state, and challenges

TL;DR: In this article, the authors summarize the motivations behind utilizing the smoothed particle hydrodynamics (SPH) method in an industrial context, as well as deriving general conclusions regarding its assets and limitations and stressing the remaining challenges in order to make it an hand-on computational tool.
Journal ArticleDOI

Smooth particle hydrodynamics: status and future potential

TL;DR: In this article, the use of SPH to simulate a broad range of complex industrial fluid flow problems is discussed, including free surface fluid flow for the generation of digital content, geophysical flows such as volcanic lava flows and tsunamis, several types of die casting (gravity, high pressure and ingot casting), resin transfer molding and flow in porous media, mixing of particulates in liquid, pyrometallurgy and slurry flow in semi-autogenous grinding mills.
Journal ArticleDOI

Novel applications of smoothed particle hydrodynamics (SPH) in metal forming

TL;DR: Smoothed particle hydrodynamics (SPH) is a non-mesh based computational method for simulating fluid flows, solid deformation and coupled fluid-structure systems as discussed by the authors.
Journal ArticleDOI

Extension of SPH to predict feeding, freezing and defect creation in low pressure die casting

TL;DR: In this article, an extension to the smoothed particle hydrodynamics (SPH) method for modeling material forming applications is described. Butt et al. describe extensions to the SPH method for predicting shrinkage of cooling metal, tracking of oxide formation, prediction of feeding, solidification front dynamics and finally direct prediction of the residual pressure distribution in the solidified metal and of cavity defect formation.
References
More filters
Journal ArticleDOI

Smoothed particle hydrodynamics

TL;DR: In this article, the theory and application of Smoothed particle hydrodynamics (SPH) since its inception in 1977 are discussed, focusing on the strengths and weaknesses, the analogy with particle dynamics and the numerous areas where SPH has been successfully applied.
Journal ArticleDOI

Smoothed particle hydrodynamics.

TL;DR: In this paper, the theory and application of Smoothed particle hydrodynamics (SPH) since its inception in 1977 are discussed, focusing on the strengths and weaknesses, the analogy with particle dynamics and the numerous areas where SPH has been successfully applied.
MonographDOI

Introduction to the high-temperature oxidation of metals

TL;DR: In this article, the authors present a solution to Fick's second law for a semi-infinite solid and a rigorous derivation of the kinetics of internal oxidation, as well as the effects of impurities on oxide defect structure.
Book

Introduction to high temperature oxidation of metals

TL;DR: In this paper, the authors introduce high temperature oxidation of metals, and introduce the concept of high temperature oxidization of metals and its application in the field of high-temperature computer vision.
Related Papers (5)