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Review of research work in sinking EDM and WEDM on metal matrix composite materials

TLDR
A review of EDM process and year wise research work done in EDM on metal matrix composites is presented in this article, which also discusses the future trend of research work in the same area.
Abstract
Metal matrix composites (MMCs) are newly advanced materials having the properties of light weight, high specific strength, good wear resistance and a low thermal expansion coefficient. These materials are extensively used in industry. Greater hardness and reinforcement makes it difficult to machine using traditional techniques, which has impeded the development of MMCs. The use of traditional machinery to machine hard composite materials causes serious tool wear due to the abrasive nature of reinforcement. These materials can be machined by many non-traditional methods like water jet and laser cutting but these processes are limited to linear cutting only. Electrical discharge machining (EDM) shows higher capability for cutting complex shapes with high precision for these materials. The paper presents a review of EDM process and year wise research work done in EDM on MMCs. The paper also discusses the future trend of research work in the same area.

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Citations
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Journal ArticleDOI

Fabrication and Machining of Metal Matrix Composites: A Review

TL;DR: In this article, the authors present an up-to-date review of progress and benefits of different routes for fabrication and machining of composites and conclude that polycrystalline tools and diamond-coated tools are best suitable for various conventional machining operations.
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Modeling and Optimization of EDM Process Parameters on Machining of Al 7075-B4C MMC Using RSM

TL;DR: In this paper, the newly engineered metal matrix composite (MMC) of aluminium 7075 reinforced with 10 wt% of B4C particles were prepared by stir casting method and experiments were carried out by adopting face centered central composite design of response surface methodology.
Journal ArticleDOI

Application of response surface method on machining of Al–SiC nano-composites

TL;DR: In this article, the newly fabricated metal matrix nano-composite (MMNC) of Al 7075 reinforced with 1.5% SiC nano-particles was prepared by a novel ultrasonic cavitation method.
Journal ArticleDOI

State of the art in powder mixed dielectric for EDM applications

TL;DR: In this article, the role of powder addition in the discharge characteristics and its influence on machining output parameters are explained in detail, by considering the influence of the main thermo-physical properties and concentration of powder particles, the performance of various powder materials is discussed extensively.
Journal ArticleDOI

Investigation of wire electrical discharge machining characteristics of Al6063/SiCp composites

TL;DR: In this article, the effect of wire electrical discharge machining (WEDM) parameters such as pulse-on time (T ON), pulse-off time(T OFF), gap voltage (V) and wire feed (F) on material removal rate (MRR) and surface roughness (R R a) in metal matrix composites (MMCs) consisting of aluminium alloy (Al6063) and silicon carbide (SiCp) is discussed.
References
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Book

An introduction to metal matrix composites

TL;DR: In this article, the Eshelby approach is used to model composites and a program for calculating the S-tensors of a composite model is presented, along with a list of programs for an Eshelbys calculation.
Journal ArticleDOI

State of the art electrical discharge machining (EDM)

TL;DR: Electrical discharge machining (EDM) has been continuously evolving from a mere tool and die making process to a micro-scale application machining alternative attracting a significant amount of research interests as mentioned in this paper.
Journal ArticleDOI

State of the art in wire electrical discharge machining (wedm)

TL;DR: In this paper, the authors reviewed the vast array of research work carried out from the spin-off from the EDM process to the development of the WEDM, and highlighted the adaptive monitoring and control of the process investigating the feasibility of different control strategies of obtaining the optimal machining conditions.
Journal ArticleDOI

Parametric optimization of powder mixed electrical discharge machining by response surface methodology

TL;DR: In this paper, a study has been made to optimize the process parameters of powder mixed electrical discharge machining (PMEDM), and the results identify the most important parameters to maximize material removal rate and minimize surface roughness.
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