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Adhesion effects on spreading of metal powders in selective laser melting

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TLDR
In this article, a discrete element method (DEM) model is used to examine the powder spreading process, focusing on the effects of particle adhesion and particle-based behaviors, and the results show that particle adhesiveness can reduce powder packing density and smoothness of the powder bed surface.
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This article is published in Powder Technology.The article was published on 2020-03-01. It has received 62 citations till now. The article focuses on the topics: Metal powder & Selective laser melting.

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Binder jet 3D printing—Process parameters, materials, properties, modeling, and challenges

TL;DR: In this paper, a detailed review of the physical processes during 3D printing and the fundamental science of densification after sintering and post-heat treatment steps are provided to understand the microstructural evolution and properties of binder jetted parts.
Journal ArticleDOI

Influences of powder morphology and spreading parameters on the powder bed topography uniformity in powder bed fusion metal additive manufacturing

TL;DR: In this article, the influence of particle morphology, spreading velocity and layer thickness on the powder bed topography uniformity has been investigated with a laser powder bed fusion printer and the powder layers were spread systematically and comprehensively.
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Effects of spreader geometry on powder spreading process in powder bed additive manufacturing

TL;DR: In this paper, the effects of various spreader geometries on powder spreading are examined by discrete element method (DEM) and the results show that a compact region in the powder pile exists.
Journal ArticleDOI

Dynamic investigation on the powder spreading during selective laser melting additive manufacturing

TL;DR: In this paper, a 3D particulate scale dynamic simulations were carried out to study the spreading of 316L stainless steel powder during printing by using discrete element method (DEM), and the influences of various factors including processing parameters, blade shape, and powder size on the quality of the spread powder bed were investigated in terms of both macroscopic packing density/uniformity and microstructure/micro dynamics.
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Experimental analysis of powder layer quality as a function of feedstock and recoating strategies

TL;DR: In this article, the authors proposed a method to assess powder bed quality as a function of both powder conditions and recoating strategies, which relies on the powder bed scanner technology, which provides particle-level resolution images of the entire powder layer as it is recoated.
References
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Book

Intermolecular and surface forces

TL;DR: The forces between atoms and molecules are discussed in detail in this article, including the van der Waals forces between surfaces, and the forces between particles and surfaces, as well as their interactions with other forces.
Journal Article

Discrete numerical model for granular assemblies.

Peter Cundall, +1 more
- 01 Jan 1979 - 
TL;DR: The distinct element method as mentioned in this paper is a numerical model capable of describing the mechanical behavior of assemblies of discs and spheres and is based on the use of an explicit numerical scheme in which the interaction of the particles is monitored contact by contact and the motion of the objects modelled particle by particle.
Journal ArticleDOI

A discrete numerical model for granular assemblies

Peter Cundall, +1 more
- 01 Mar 1979 - 
TL;DR: The distinct element method as mentioned in this paper is a numerical model capable of describing the mechanical behavior of assemblies of discs and spheres and is based on the use of an explicit numerical scheme in which the interaction of the particles is monitored contact by contact and the motion of the objects modelled particle by particle.
Journal ArticleDOI

Metal Additive Manufacturing: A Review

TL;DR: The state-of-the-art of additive manufacturing (AM) can be classified into three categories: direct digital manufacturing, free-form fabrication, or 3D printing as discussed by the authors.
Journal ArticleDOI

The London—van der Waals attraction between spherical particles

TL;DR: In this article, the London-v.d. interaction between two spherical particles is computed as a function of the diameters and the distance separating them, and a table is calculated which enables numerical application of the formulae derived.
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