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Proceedings ArticleDOI

Magnetic Material Selection for High Power High Frequency Inductors in DC-DC Converters

TLDR
In this paper, the authors present analytical and experimental comparisons of the magnetic materials used in a practical dc-dc power inductor in the medium (20 kHz) to high (150 kHz) frequency range and the low (1% to high(220%) current ripple range.
Abstract
Dc-dc converter size and efficiency are driving factors in industrial, aerospace and automotive applications. Thus, optimal component selection is essential for a compact design. The inductor often appears as the converter's largest component. This paper presents analytical and experimental comparisons of the magnetic materials used in a practical design. The investigation is concerned with magnetic material selection for a dc-dc power inductor in the medium (20 kHz) to high (150 kHz) frequency range and the low (1%) to high (220%) current ripple range. The materials under investigation are iron-based amorphous metal, silicon steel, nanocrystalline, ferrite, powdered iron and gap-less powder materials. A newly developed silicon steel material from JFE-Steel Co. is presented. A novel material comparison which includes thermal conductivity and saturation capability is proposed. The area product analysis for material comparison is presented for 10 kW dc-dc inductor design examples. The variation of core power loss with dc-bias is experimentally investigated for different materials. A 1.25 kW half-bridge dc-dc converter is used in experimental validation.

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Citations
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Journal ArticleDOI

A Review of Passive Power Filters for Three-Phase Grid-Connected Voltage-Source Converters

TL;DR: In this paper, several passive filter topologies used to interface voltage-source converters with the utility grid are reviewed and evaluated in terms of damping capability, stored energy in the passive components, and power loss in the damping circuit.
Journal ArticleDOI

Review of Fe-6.5 wt%Si high silicon steel—A promising soft magnetic material for sub-kHz application

TL;DR: In this article, the state-of-the-art of the Fe-Si-based soft magnetic materials including their history, structure, properties, processing, and applications are reviewed.
Journal ArticleDOI

Revised Magnetics Performance Factors and Experimental Comparison of High-Flux Materials for High-Current DC–DC Inductors

TL;DR: In this article, the analytical selection of the magnetic materials is investigated, and modified performance factors are introduced for convection-and conduction-cooled magnetic components, and the practical effects of frequency, dc bias, flux-density derating, duty cycle, air gap fringing on the core loss, and thermal configuration based on lamination direction are investigated for iron-based amorphous metal, 6.5% silicon steel, and ironbased powdered alloy material.
Journal ArticleDOI

Experimental Validation of High-Voltage-Ratio Low-Input-Current-Ripple Converters for Hybrid Fuel Cell Supercapacitor Systems

TL;DR: A new dc-dc converter family of topologies aimed at improving the application to electric vehicle power control is proposed, defined as floating-interleaving boost converters (FIBCs) and fully validated experimentally using advanced nonlinear sliding mode control.
Journal ArticleDOI

Design Methodology and Optimization of a Medium-Frequency Transformer for High-Power DC–DC Applications

TL;DR: In this paper, the authors describe a design methodology taking into account loss calculation, isolation requirements, and thermal management for medium frequency power transformer (MFPT) in isolated bi-directional dc-dc converters.
References
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Book

Fundamentals of Power Electronics

TL;DR: Converters in Equilibrium, Steady-State Equivalent Circuit Modeling, Losses, and Efficiency, and Power and Harmonics in Nonsinusoidal Systems.
Book

Transformer and inductor design handbook

TL;DR: In this paper, the authors present a theoretical analysis of transformer-inductor design, including the following: AC Inductor Design Powder Core. DC Inductor design Gap Core. Forward Converter Transformer and Inductor Development.
Book

Inductors and Transformers for Power Electronics

TL;DR: In this paper, the authors present a 2D model for Eddy Current Losses in Round Wires and a 1-D model of Ferrite cores. But they do not consider the effect of parasitic capacitance on the performance of the Ferrite core.
Journal ArticleDOI

Advantages of softmagnetic nanocrystalline materials for modern electronic applications

TL;DR: In this article, the advantages of zero magnetostriction alloy VITROPERM are discussed regarding selected electronic devices, and a short survey on the production line is presented, followed by a short discussion of the advantages and disadvantages of VITRON.
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