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Journal ArticleDOI

Temperature and stress distribution in ultrasonic metal welding—An FEA-based study

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TLDR
In this article, a finite element model is presented to predict the interface temperature and stress distribution during welding and their influences in the work piece, sonotrode and anvil, including the effect of clamping forces, material thickness and coefficient of friction during heat generation at the weld interface.
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This article is published in Journal of Materials Processing Technology.The article was published on 2009-02-01. It has received 163 citations till now. The article focuses on the topics: Ultrasonic welding & Welding.

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Citations
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Mechanisms of joint and microstructure formation in high power ultrasonic spot welding 6111 aluminium automotive sheet

TL;DR: In this article, the authors used X-ray tomography, high resolution SEM, and EBSD, and dissimilar alloy welds to track the interface position and characterise the stages of weld formation, and microstructure evolution, as a function of welding energy.
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Application of ultrasonic vibrations in welding and metal processing: A status review

TL;DR: In this article, a systematic in-depth analysis of diversified aspects of ultrasonic application in metal joining and processing including its limitations, future prospects and assessments are classified and discussed, and detailed state-of-the art, experimentation and progresses of the ultrasonic vibrations and its applications in the above areas are comprehensively examined, evaluated and presented for exhaustive understandings of its physical mechanism.
Journal ArticleDOI

Effect of ultrasonic welding parameters on microstructure and mechanical properties of dissimilar joints

TL;DR: In this article, an optimization of ultrasonic spot welding parameters for joining 3003 Aluminum alloy with 304 Stainless steel was performed at various clamping pressures and energy levels for investigating its effect on microstructure, mechanical properties and bond quality of the weld.
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Mechanism of weld formation during very-high-power ultrasonic additive manufacturing of Al alloy 6061

TL;DR: In this paper, the microstructures of Al alloy 6061 subjected to very high-power ultrasonic additive manufacturing were systematically examined to understand the underlying ultrasonic welding mechanism, and it was found that the weld interface between the metal tapes consisted of fine, equiaxed grains resulting from recrystallization, which was driven by simple shear deformation along the ultrasonically vibrating direction of the tape surface.
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Influence of ultrasonic spot welding on microstructure in a magnesium alloy

TL;DR: In this paper, a Hall-Petch-type relationship between the dynamic recrystallized grain size and the Zener-Hollomon parameter was established, and microhardness tests showed that the hardness decreased with increasing energy input.
References
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Book

Properties and selection : nonferrous alloys and special-purpose materials

TL;DR: The ASM Handbook as discussed by the authors provides a comprehensive and authoritative single-volume reference on nonferrous metals and alloys, with particular emphasis on aluminum, titanium, copper, and magnesium.
Journal ArticleDOI

A Microcontact Approach for Ultrasonic Wire Bonding in Microelectronics

TL;DR: In this paper, the effects of applied load, surface roughness, welding power and welding time on bonding strength were investigated using an ultrasonic bonding machine and a pull tester.
Journal ArticleDOI

Numerical analysis of ultrasonic wire bonding: Effects of bonding parameters on contact pressure and frictional energy

TL;DR: In this paper, the elasto-plastic large deformation taking place in ultrasonic wire bonding is analyzed by means of 2-D and 3-D finite element method.
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