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Welding deformation and residual stress prevention

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TLDR
Welding Deformation and residual stress prevention is addressed in this paper, where the authors provide a unique computational approach to the prediction of the effects of deformation on materials and the goal is to provide engineers and designers with the ability to create their own computational system for predicting and possibly avoiding the problem altogether.
Abstract
Generally, welding produces welding deformation and residual stress in the products, which influences the quality and performance of the products. Although many engineers and researchers have made great effort how to control these incidents, they have still remained unresolved. "Welding Deformation and Residual Stress Prevention" provides a unique computational approach to the prediction of the effects of deformation and residual stress on materials. The goal is to provide engineers and designers with the ability to create their own computational system for predicting and possibly avoiding the problem altogether. The basic theories including "theory of elastic-plastic analysis" and "inherent strain theory" , and analysis procedures are described using a simple three-bar model. This title includes online simulation software to perform basic analysis on welding mechanics. Examples of strategic methods and procedures are illustrated to have solved various welding-related problems encountered in the process of construction. Appendices present data bases for welding residual stresses, temperature dependent material properties, etc.

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Journal ArticleDOI

A comparative study of additive manufacturing techniques: Residual stress and microstructural analysis of CLAD and WAAM printed Ti–6Al–4V components

TL;DR: In this paper, the microstructure and residual stress built-up in Ti-6Al-4V AM components produced by Wire-+-Arc Additive Manufacturing (WAAM) and by laser cladding process (CLAD) were compared.
Journal ArticleDOI

A modified method for estimating inherent strains from detailed process simulation for fast residual distortion prediction of single-walled structures fabricated by directed energy deposition

TL;DR: In this paper, a modified inherent strain model is proposed to estimate the inherent strains from detailed AM process simulation of single line depositions on top of each other, and the obtained inherent strains are employed in a layer-by-layer static equilibrium analysis to simulate residual distortion of the AM part efficiently.
Journal ArticleDOI

Empirical methodology to determine inherent strains in additive manufacturing

TL;DR: An empirical methodology to determine inherent strains is presented using the input data in simplified Finite Element (FE) models in order to predict distortion and residual stress fields and has been developed and validated using the well-known twin-cantilever beam structure.
Journal ArticleDOI

Measurement of residual stress in arc welded lap joints by cosα X-ray diffraction method

TL;DR: In this article, the authors measured the residual stress of lap joints of thin steel sheets by the cosα X-ray diffraction method and compared with the numerical simulation, and found that the longitudinal residual stress in the region near the weld is close to the yield strength of the base metal.
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