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Journal ArticleDOI

Analysis of the effect of surface roughness on fatigue performance of powder bed fusion additive manufactured metals

TLDR
In this paper, the effect of surface roughness on fatigue performance of powder bed fusion additively manufactured metals was evaluated in the presence of relatively large internal defects and various microstructures, considering synergistic effect of Ra along with average critical internal defect size in combination with the stress amplitude, resulted in improved correlation of the S-N fatigue data.
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This article is published in Theoretical and Applied Fracture Mechanics.The article was published on 2020-08-01. It has received 63 citations till now. The article focuses on the topics: Surface roughness & Fatigue limit.

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Defects in additive manufactured metals and their effect on fatigue performance: A state-of-the-art review

TL;DR: In this paper, the authors review the literature on the influential microstructural attributes on fatigue performance of additive manufacturing (AM) parts with a focus on generated defects, including defect-based, microstructure-sensitive, and multiscale models.
Journal ArticleDOI

Multi-scale defects in powder-based additively manufactured metals and alloys

Jin Fu, +2 more
TL;DR: In this paper , a review of multi-scale defects in AMed metals and alloys are identified and for the first time classified into three categories, including geometry related, surface integrity related and microstructural defects.
Journal ArticleDOI

Fracture behavior of additively manufactured components: A review

TL;DR: In this article, the fracture behavior of polymeric and metallic 3D-printed components fabricated by different additive manufacturing (AM) processes is reviewed and compared under static and dynamic loading regimes.
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Defect-Based Fatigue Life Prediction of L-PBF Additive Manufactured Metals

TL;DR: In this paper, the Hartman-Schijve variant of NASGRO was used to predict the fatigue life of L-PBF Ti-6Al-4V and 17-4 PH stainless steel specimens.
Journal ArticleDOI

Impact of metal additive manufacturing parameters on the powder bed fusion and direct energy deposition processes: a comprehensive review

TL;DR: This survey intents to establish a process map of the categories which influence metal AM components, and identifies and classifies all parameters affecting metal AM, based on their impact on the quality of the final product.
References
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Journal ArticleDOI

Mechanical behavior of additive manufactured, powder-bed laser-fused materials

TL;DR: In this paper, the effects of fabrication orientation, surface polishing, and hot isostatic pressing upon mechanical behavior of four metallic alloys fabricated with layered, laser-heated methods of additive manufacturing (AM) was compared to that of similar alloys produced with conventional methods (wrought and machined).
Journal ArticleDOI

Surface roughness analysis, modelling and prediction in selective laser melting

TL;DR: In this paper, a new mathematical model is developed to include the presence of particles on top surfaces, in addition to the stair step effect, for the accurate prediction of surface roughness.
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Fatigue performance evaluation of selective laser melted Ti–6Al–4V

TL;DR: In this paper, the authors evaluated the fatigue properties of Ti-6Al-4V specimens produced by the Selective Laser Melting additive manufacturing process and found that the fatigue life is significantly lower compared to wrought material.
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Surface texture metrology for metal additive manufacturing: a review

TL;DR: A comprehensive analysis of surface texture metrology for metal additive manufacturing has been performed in this paper, where the results of this analysis are divided into sections that address specific areas of interest: industrial domain; additive manufacturing processes and materials; types of surface investigated; surface measurement technology and surface texture characterisation.
Journal ArticleDOI

Critical assessment of the fatigue performance of additively manufactured Ti–6Al–4V and perspective for future research

TL;DR: In this paper, the authors attempted to catalog and analyze the published fatigue performance data of an additively manufactured alloy of significant technological interest, Ti-6Al-4V, focusing on uniaxial fatigue performance, discussing failure mechanisms, defects, microstructure and processing parameters.
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