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Journal ArticleDOI

C/C-SiC Composites for Advanced Friction Systems

TLDR
Ceramic Matrix Composites (CMC) as discussed by the authors is a type of composite material based on carbon fibres and silicon carbide matrices, which have superior tribological properties in comparison to grey cast iron or carbon/carbon.
Abstract
Ceramic Matrix Composites (CMC), based on reinforcements of carbon fibres and matrices of silicon carbide, show superior tribological properties in comparison to grey cast iron or carbon/carbon. In combination with their low density, high thermal shock resistance and good abrasive resistance, these Si-infiltrated carbon/carbon materials, called C/SiC or C/C-SiC composites, are promising candidates for advanced friction systems. Generally, the carbon fibres lead to an improved damage tolerance in comparison to monolithic SiC, whereas the silicon carbide matrix improves the wear resistance compared to carbon/carbon. In combination with new design approaches cost-efficient manufacturing processes have been developed and have lead to successfully tested prototypes of brake pads and disks, especially for passenger cars and emergency brake systems.

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Citations
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Journal ArticleDOI

Simulated three-dimensional transient temperature field during aircraft braking for C/SiC composite brake disc

TL;DR: In this article, a theoretical model of three-dimensional transient temperature field for C/SiC composite brake discs was established by adopting a finite element method according to the theory of energy transformation and transportation.
Journal ArticleDOI

Synchronous Full-Field Measurement of Temperature and Deformation of C/SiC Composite Subjected to Flame Heating at High Temperature

TL;DR: In this article, an experimental technique to simultaneously measure the full-field temperature and deformation of composite material subjected to flame heating at high temperature is developed using the technique of image processing.
Journal ArticleDOI

Carbon fiber/ceramic matrix composites: processing, oxidation and mechanical properties

TL;DR: In this paper, carbon fiber/silicon oxycarbide (C/SiCxOy) composites were obtained by controlled pyrolysis of polysilsesquioxane composites (COMPOSITE 1) followed by infiltration/pyrolytic cycles with a polycyclic silicone network.
Journal ArticleDOI

Friction surface evolution of carbon fibre reinforced carbon/silicon carbide (Cf/C-SiC) composites

TL;DR: In this paper, the development of friction surface of carbon fibre reinforced ceramic composites through microstructural image registration of the surface after a range of braking stops on a laboratory-scale dynamometer test rig is reported.
Journal ArticleDOI

Preparation and Dynamometer Tests of 3D Needle-Punched C/C-SiC Composites for High-Speed and Heavy-Duty Brake Systems

TL;DR: In this article, a 3D needle-punched C/C-SiC brake composites were fabricated by chemical vapor infiltration combined with liquid silicon infiltration, and the results indicated that the value of flexural strength and compressive strength can reach 182 Mpa and 234 MPa, respectively.
References
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Book ChapterDOI

Cost Effective Processing of CMC Composites by Melt Infiltration (LSI-Process)

TL;DR: In this article, a cost efficient manufacturing route has been developed by DLR based on the infiltration of a reactive fluid phase into porous carbon fiber preforms, where Molten silicon is used as the reactive fluid which replaces the initial pore volume of the preform and reacts subsequently with the carbon matrix to form silicon carbide.
Patent

Method of manufacturing a friction element

TL;DR: In this article, a method of manufacturing a friction element designed for frictional contact with a body and for use, in particular, in brakes or clutches was proposed. But the method called for a porous carbon block to be produced which approximately matched the shape of the end of the abrasion unit, liquid silicon was infiltrated into the pores of the carbon block and the block was ceramized by initiating a chemical reaction to form silicon carbide.

C/C-SiC Composites For High Performance Emergency Brake Systems

Ralph Renz, +1 more
TL;DR: In this article, the authors presented the successful development of new C/C-SiC composite materials for a commercial application by substituting conventional materials and the adaption of the brake system to the new requirements.
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In combination with new design approaches cost-efficient manufacturing processes have been developed and have lead to successfully tested prototypes of brake pads and disks, especially for passenger cars and emergency brake systems.