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Journal ArticleDOI

C/C-SiC Composites for Advanced Friction Systems

TLDR
Ceramic Matrix Composites (CMC) as discussed by the authors is a type of composite material based on carbon fibres and silicon carbide matrices, which have superior tribological properties in comparison to grey cast iron or carbon/carbon.
Abstract
Ceramic Matrix Composites (CMC), based on reinforcements of carbon fibres and matrices of silicon carbide, show superior tribological properties in comparison to grey cast iron or carbon/carbon. In combination with their low density, high thermal shock resistance and good abrasive resistance, these Si-infiltrated carbon/carbon materials, called C/SiC or C/C-SiC composites, are promising candidates for advanced friction systems. Generally, the carbon fibres lead to an improved damage tolerance in comparison to monolithic SiC, whereas the silicon carbide matrix improves the wear resistance compared to carbon/carbon. In combination with new design approaches cost-efficient manufacturing processes have been developed and have lead to successfully tested prototypes of brake pads and disks, especially for passenger cars and emergency brake systems.

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Citations
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Journal ArticleDOI

Microstructure and tribological properties of PIP-SiC modified C/C–SiC brake materials

TL;DR: In this paper, a combination method of precursor infiltration and pyrolysis (PIP), chemical vapor infiltration (CVI) and liquid silicon infiltration (LSI) was proposed to prepare PIP-SiC modified C/C−SiC brake materials.
Journal ArticleDOI

Fabrication and properties of 3-D Cf/ZrC–SiC composites via in-situ reaction

TL;DR: In this article, three-dimensional needled Cf/ZrC-SiC composites were successfully fabricated via in-situ reaction using zirconium powders, silicon powders and phenolic resin as raw materials.
Journal ArticleDOI

Research and prospect of ceramics for automotive disc-brakes

TL;DR: In this paper, the research status and development trends of ceramics for automotive disc-brakes are discussed, including fracture toughness, strength, compactness, corrosion resistance, wear resistance, micro-morphology, and thermal stabilities.
Journal ArticleDOI

Fabrication and properties of 3-D Cf/ZrC–SiC composites by the vapor silicon infiltration process

TL;DR: The mass loss and linear recession rate of the three-dimensional needled C f /ZrC-SiC composite exposed to oxyacetylene torch were 0.013 g/s and 0.004 mm/s, respectively as mentioned in this paper.
Journal ArticleDOI

Preparation of ZrC-SiC composite coatings by chemical vapor deposition and study of co-deposition mechanism

TL;DR: In this article, the morphologies, compositions and phases of the composite coatings were characterized by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and Xray diffraction (XRD).
References
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Book ChapterDOI

Cost Effective Processing of CMC Composites by Melt Infiltration (LSI-Process)

TL;DR: In this article, a cost efficient manufacturing route has been developed by DLR based on the infiltration of a reactive fluid phase into porous carbon fiber preforms, where Molten silicon is used as the reactive fluid which replaces the initial pore volume of the preform and reacts subsequently with the carbon matrix to form silicon carbide.
Patent

Method of manufacturing a friction element

TL;DR: In this article, a method of manufacturing a friction element designed for frictional contact with a body and for use, in particular, in brakes or clutches was proposed. But the method called for a porous carbon block to be produced which approximately matched the shape of the end of the abrasion unit, liquid silicon was infiltrated into the pores of the carbon block and the block was ceramized by initiating a chemical reaction to form silicon carbide.

C/C-SiC Composites For High Performance Emergency Brake Systems

Ralph Renz, +1 more
TL;DR: In this article, the authors presented the successful development of new C/C-SiC composite materials for a commercial application by substituting conventional materials and the adaption of the brake system to the new requirements.
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In combination with new design approaches cost-efficient manufacturing processes have been developed and have lead to successfully tested prototypes of brake pads and disks, especially for passenger cars and emergency brake systems.