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Journal ArticleDOI

C/C-SiC Composites for Advanced Friction Systems

TLDR
Ceramic Matrix Composites (CMC) as discussed by the authors is a type of composite material based on carbon fibres and silicon carbide matrices, which have superior tribological properties in comparison to grey cast iron or carbon/carbon.
Abstract
Ceramic Matrix Composites (CMC), based on reinforcements of carbon fibres and matrices of silicon carbide, show superior tribological properties in comparison to grey cast iron or carbon/carbon. In combination with their low density, high thermal shock resistance and good abrasive resistance, these Si-infiltrated carbon/carbon materials, called C/SiC or C/C-SiC composites, are promising candidates for advanced friction systems. Generally, the carbon fibres lead to an improved damage tolerance in comparison to monolithic SiC, whereas the silicon carbide matrix improves the wear resistance compared to carbon/carbon. In combination with new design approaches cost-efficient manufacturing processes have been developed and have lead to successfully tested prototypes of brake pads and disks, especially for passenger cars and emergency brake systems.

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Citations
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Journal ArticleDOI

Preparation of C/C–SiC composite by low temperature compression molding–liquid silicon infiltration and its application in automobile brake

TL;DR: In this article, a C/C-SiC composite that has potential applications in future advanced braking systems has been fabricated by combining low temperature compression molding (LTCM) and liquid silicon infiltration (LSI).
Journal ArticleDOI

Investigation on braking performance and wear mechanism of full-carbon/ceramic braking pairs

TL;DR: In this article, the braking performance of full-carbon/ceramic pairs that are suitable for high-speed trains and automobiles was examined, and the morphologies of the friction surface were observed via SEM and the sub-surface of the brake pads were characterized by FIB and TEM.
Journal ArticleDOI

Microstructures and mechanical properties of a low-cost three-dimensional needled carbon/silicon carbide composite

TL;DR: In this paper, the C/SiC composite showed a flexural strength of 82 MPa and non-brittle fracture behavior, which was obtained by liquid silicon infiltration and microstructures at every stage of preparation process.
Journal ArticleDOI

Braking Behavior of C/SiC Composites Prepared by Chemical Vapor Infiltration

TL;DR: In this article, the carbon/silicon carbide (C/SiC) composites were prepared by chemical vapor infiltration method, and the brake disks with different densities and component content were finally obtained.
Journal ArticleDOI

Comparison of braking behaviors between iron- and copper-based powder metallurgy brake pads that used for C/C–SiC disc

TL;DR: In this paper, iron-and copper-based PM pads were used to mating with the C/C-SiC brake disc for high-speed trains, and the coefficient of friction of the carbon/ceramic disc-PM brake pair varied nearly between 0.35 and 0.6 under different braking conditions.
References
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Book ChapterDOI

Cost Effective Processing of CMC Composites by Melt Infiltration (LSI-Process)

TL;DR: In this article, a cost efficient manufacturing route has been developed by DLR based on the infiltration of a reactive fluid phase into porous carbon fiber preforms, where Molten silicon is used as the reactive fluid which replaces the initial pore volume of the preform and reacts subsequently with the carbon matrix to form silicon carbide.
Patent

Method of manufacturing a friction element

TL;DR: In this article, a method of manufacturing a friction element designed for frictional contact with a body and for use, in particular, in brakes or clutches was proposed. But the method called for a porous carbon block to be produced which approximately matched the shape of the end of the abrasion unit, liquid silicon was infiltrated into the pores of the carbon block and the block was ceramized by initiating a chemical reaction to form silicon carbide.

C/C-SiC Composites For High Performance Emergency Brake Systems

Ralph Renz, +1 more
TL;DR: In this article, the authors presented the successful development of new C/C-SiC composite materials for a commercial application by substituting conventional materials and the adaption of the brake system to the new requirements.
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In combination with new design approaches cost-efficient manufacturing processes have been developed and have lead to successfully tested prototypes of brake pads and disks, especially for passenger cars and emergency brake systems.