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Journal ArticleDOI

C/C-SiC Composites for Advanced Friction Systems

TLDR
Ceramic Matrix Composites (CMC) as discussed by the authors is a type of composite material based on carbon fibres and silicon carbide matrices, which have superior tribological properties in comparison to grey cast iron or carbon/carbon.
Abstract
Ceramic Matrix Composites (CMC), based on reinforcements of carbon fibres and matrices of silicon carbide, show superior tribological properties in comparison to grey cast iron or carbon/carbon. In combination with their low density, high thermal shock resistance and good abrasive resistance, these Si-infiltrated carbon/carbon materials, called C/SiC or C/C-SiC composites, are promising candidates for advanced friction systems. Generally, the carbon fibres lead to an improved damage tolerance in comparison to monolithic SiC, whereas the silicon carbide matrix improves the wear resistance compared to carbon/carbon. In combination with new design approaches cost-efficient manufacturing processes have been developed and have lead to successfully tested prototypes of brake pads and disks, especially for passenger cars and emergency brake systems.

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Citations
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Journal ArticleDOI

Effect of graphitization on microstructure and tribological properties of C/SiC composites prepared by reactive melt infiltration

TL;DR: In this paper, the effect of graphitization on tribological properties of carbon fiber reinforced SiC matrix (C/SiC) composites was studied by simulating the normal landing of aircraft.
Journal ArticleDOI

Microstructure of friction surface developed on carbon fibre reinforced carbon–silicon carbide (Cf/C–SiC)

TL;DR: In this article, the authors used TEM to study the microstructure of friction surface of carbon fiber/carbon-silicon carbide composites brake discs after multi braking stop by using organic pads.
Journal ArticleDOI

The properties of Cf/SiC composites prepared from different precursors

TL;DR: In this article, the effects of different precursors on densification, mechanical properties and microstructures of the composites were studied, and the results showed that LPVCS and PCS had similar crystal structure and density.
Journal ArticleDOI

Low-cost preparation and frictional behaviour of a three-dimensional needled carbon/silicon carbide composite

TL;DR: In this paper, a carbon/silicon carbide (C/SiC) composite was manufactured by phenolic resin impregnation-pyrolysis combined with liquid silicon infiltration.
Journal ArticleDOI

Influence of the carbonization temperature on the mechanical properties of thermoplastic polymer derived C/C-SiC composites

TL;DR: In this paper, carbon/Carbon (C/C) composites derived from the thermoplastic polymer polyetherimide (PEI) were pyrolized up to 1000°C, subsequently carbonized in inert atmosphere up to 2200°C and afterwards infiltrated with liquid silicon.
References
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Book ChapterDOI

Cost Effective Processing of CMC Composites by Melt Infiltration (LSI-Process)

TL;DR: In this article, a cost efficient manufacturing route has been developed by DLR based on the infiltration of a reactive fluid phase into porous carbon fiber preforms, where Molten silicon is used as the reactive fluid which replaces the initial pore volume of the preform and reacts subsequently with the carbon matrix to form silicon carbide.
Patent

Method of manufacturing a friction element

TL;DR: In this article, a method of manufacturing a friction element designed for frictional contact with a body and for use, in particular, in brakes or clutches was proposed. But the method called for a porous carbon block to be produced which approximately matched the shape of the end of the abrasion unit, liquid silicon was infiltrated into the pores of the carbon block and the block was ceramized by initiating a chemical reaction to form silicon carbide.

C/C-SiC Composites For High Performance Emergency Brake Systems

Ralph Renz, +1 more
TL;DR: In this article, the authors presented the successful development of new C/C-SiC composite materials for a commercial application by substituting conventional materials and the adaption of the brake system to the new requirements.
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In combination with new design approaches cost-efficient manufacturing processes have been developed and have lead to successfully tested prototypes of brake pads and disks, especially for passenger cars and emergency brake systems.